2019 Textron Off Road Alterra 570 700 Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron Off Road Alterra 570 700 Service Manual – PDF DOWNLOAD
Foreword
This Service Manual contains service, maintenance, and troubleshooting information for certain 2019 Textron Off Road Alterra ATV models (see cover). The complete manual is designed to aid service personnel in service- oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on skill level and access to appropriate special tools.
- NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Textron Off Road parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Textron Off Road publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because we constantly refine and improve our products, no retroactive obligation is incurred
TABLE OF CONTENTS:
2019 Textron Off Road Alterra 570 700 Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 5
Periodic Maintenance/Tune-up 6
Air Filter 6
Valve/Tappet Clearance 7
Testing Engine Compression 7
Spark Plug 8
Muffler/Spark Arrester 8
Engine/Transmission Oil — Filter 9
Front Differential/Rear Drive Lubricant 10
Shift Lever 10
Hydraulic Brake Systems 11
Burnishing Brake Pads 13
Checking/Replacing V-Belt 13
Steering/Body/Controls 15
Front Body Panel/Side Panels/Rack 15
Rear Body Panel/Rack 16
LCD Gauge 17
Steering Post/Tie Rods 17
Handlebar Grip 20
Drive Select Switch 20
Throttle Control 20
Steering Knuckles 21
Measuring/Adjusting Toe-Out 23
Shift Lever 24
Front Bumper 24
Belly Panel 24
Muffler 25
Seat 25
Headlights — Taillights 25
Troubleshooting 27
Engine/Transmission 28
Specifications 28
Troubleshooting 29
Removing Engine/Transmission 31
Servicing Engine (570/700) 33
Installing Engine/Transmission 81
Fuel/Lubrication/Cooling 83
Throttle Body 83
Throttle Cable Free-Play 84
Gas Tank 84
Oil Pump 85
Liquid Cooling System 86
Troubleshooting 88
Electrical System 89
Battery 89
Electronic Power Steering (EPS) 90
Ignition Switch 92
Ignition Coil 93
Ignition Timing 93
Accessory Receptacle/Connector 93
Switches 94
Fan Motor 95
Front Differential Actuator System (XT Models Only) 96
Lights 96
Power Distribution Module (PDM) 96
EFI Sensors/Components 97
RPM Limiter 102
Stator Coil 103
Regulator/Rectifier 103
Starter Motor 103
Starter Relay 104
Electronic Control Module (ECM) 104
EFI Diagnostic System 105
Troubleshooting 109
Drive System/Brake System 110
Front Drive Actuator/Differential Lock 110
Front Differential 112
Drive Axles 123
Rear Gear Case 126
Hub 126
Hand Brake Lever/Master Cylinder Assembly 128
Hydraulic Brake Caliper 129
Troubleshooting Drive System 132
Troubleshooting Brake System 132
Suspension 133
Shock Absorbers 133
Front A-Arms 134
Rear A-Arms 136
Rear Sway Bar 138
Wheels and Tires 139
Troubleshooting 140
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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