2014 Eaton Fuller Auto Shift and UltraShift Transmissions TRIG0930 Installation Guide Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Eaton Fuller Auto Shift and UltraShift Transmissions TRIG0930 Installation Guide Manual – PDF DOWNLOAD
F-5405B-DM3
F-5505B-DM3
F-6405B-DM3
F-6505B-DM3
FM-14D310B-LST
FM-15D310B-LST
FO-16D313E-LEP
FO-5406B-DM3
FO-5505B-DM3
FO-6406B-DM3
FO-6505B-DM3
FOM-16D313E-LEP
RTLO-14918A-AS3
RTLO-16913L-DM3
RTLO-16913L-DM3
RTLO-16918A-AS3
RTLO-18918A-AS3
RTLO-20918A-AS3
RTLO-22918A-AS3
RTLOM-16913L-DM3
RTO-10910B-AS3
RTO-10910B-DM3
RTO-12910B-AS3
RTO-12910B-DM3
RTO-14910B-AS3
RTO-14910B-DM3
RTO-14910C-AS3
RTO-16910B-AS3
RTO-16910B-DM3
RTO-16910C-AS3
RTO-18910B-AS3
RTOM-16910B-DM3
How to Use this Manual :
- This Eaton publication is intended to be a reference guide for the installation of the AutoShift™/ UltraShift™ Gen 3 transmissions. General vehicle and transmission information is provided to cover the wide range of applications. This information benefits the OEM installer by providing the correct installation procedures to ensure the utmost in satisfactory operation and long service life. For additional transmission information, see the Suggested Tools section in the back of this manual. For specific engine information contact the engine OEM. Failure to adhere to Eaton Installation Requirements may affect transmission performance and/or warranty coverage.
- AutoShift/UltraShift Gen 3 are compatible with electronically governed engines equipped with a J-1939 data link and certified by Eaton. Transmissions installed at OEM facilities must meet and be approved by Eaton Application Engineering. Contact Eaton Application Engineering or your OEM Application Engineering department for the proper Application form. All applications must be submitted for approval. OEM facilities must submit a design package to Eaton OEM Engineering Support Group for approval prior to any OEM build. A design package consists of the following information.
TABLE OF CONTENTS:
2014 Eaton Fuller Auto Shift and UltraShift Transmissions TRIG0930 Installation Guide Manual – PDF DOWNLOAD
General Information
How to Use this Manual 1
Electrical Requirements
Requirements 2
System Integration Requirements 5
Lubrication Requirements 16
Cooler Requirements 20
Dipstick and Tube Requirements UltraShift AW3 23
Air Supply Requirements Heavy Duty 25
Engine Retarder Requirements 26
Eaton Shift Console Space Requirements 27
Flywheel/Drive Coupler UltraShift AW3 30
Medium Duty DM Clutch Installation 31
Heavy Duty DM Clutch Installation 33
Transmission Mounting Requirements 35
Features
Cable 37
Wiring Diagrams OEM Responsibility 41
Eaton Shift Lever and Tower Space Requirements 46
Typical System with Eaton Push Button 49
Typical System with Eaton Shift Lever 50
Typical System with Eaton Park Shift Lever 51
Typical System with OEM Shift Lever 52
Typical System with OEM J-1939 Shift Input Device 53
Power Harness 54
Ignition Circuit Detail 59
J-1587 Data Link 60
J-1939/15 Data Link 61
Dimmer Control Input Connection 63
Typical Start Enable Circuit 64
Typical Ignition Interrupt Circuit (MEIIR) 66
Vehicle Harness Routing 68
Outside Cab Features 72
Power Take-Off “Split Shaft” 73
Power Take-Off “Countershaft driven” 74
Inertia Brake Relocation Instructions 8 to 6-Bolt PTO
Opening 75
Power Take-Off “Thru-Shaft Driven” 78
UltraShift AW3 Auto Neutral Feature 79
Auto Neutral and PTO Wiring Diagrams 80
Line Inspection
Line Inspection and Road Test Instructions 82
Line Inspection Form – UltraShift AW3 85
Line Inspection Form – AutoShift AS3 86
Line Inspection Form – UltraShift DM3 87
Line Inspection Form OEM Wiring
Connector/Harness 88
Troubleshooting 89
Appendix
Lifting Eyes and Sensor Positions 90
Connector Pin Descriptions 94
UltraShift DM3 6-Speed Wiring Diagram with
Analog Shifter 97
UltraShift DM3 6-Speed Wiring Diagram with
Push Button 99
UltraShift HVP 6-Speed Wiring Diagram with
Cable Shifter 101
UltraShift AW3 6-Speed Wiring Diagram with
Analog Shifter 103
UltraShift AW3 6-Speed Wiring Diagram with
Push Button 105
AutoShift 10-Speed Wiring Diagram with
Analog Shifter 107
AutoShift 10-Speed Wiring Diagram with
Push Button 109
UltraShift 10-Speed Wiring Diagram with
Analog Shifter 111
UltraShift 10-Speed Wiring Diagram with
Push Button 113
UltraShift 13-Speed Wiring Diagram with
Analog Shifter 115
UltraShift 13 Speed Wiring Diagram with
Push Button 117
AutoShift 18-Speed Wiring Diagram with
Analog Shifter 119
AutoShift 18 Speed Wiring Diagram with
Push Button 121
Suggested Tools/Publications 123
Torque Specifications 124
Vendor List 127
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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