2007 Jeep Grand Cherokee WK Parts List Manual – PDF DOWNLOAD
FILE DETAILS:
2007 Jeep Grand Cherokee WK Parts List Manual – PDF DOWNLOAD
Language : English
Pages : 668
Downloadable : Yes
File Type : PDF
Size: 12.0 MB
TABLE OF CONTENTS:
2007 Jeep Grand Cherokee WK Parts List Manual – PDF DOWNLOAD
2007WK.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2007 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 1 Component Parts for Mopar Accessories............................. 2 Audio & Electronics..................................................... 2 Fig. 1-120 --> Satellite Receiver Kit............................... 3 Fig. 1-125 --> Satellite Receiver Kit-GEN 2.5....................... 4 Fig. 1-127 --> Install Kit - Satellite GEN 2.5...................... 5 Fig. 1-130 --> Install Kit - Sirius................................. 6 Fig. 1-135 --> IPod Adapter......................................... 7 Fig. 1-160 --> Navigation Kit....................................... 8 Fig. 1-170 --> Rear Seat DVD Video System........................... 9 Carriers & Cargo Hauling................................................ 0 Fig. 1-210 --> Bike Carrier - Hitch Mount Four Bikes................ 10 Fig. 1-215 --> Bike Carrier, Hitch Mount Two Bikes.................. 11 Fig. 1-220 --> Bike Carrier - Roof Mount- Fork...................... 12 Fig. 1-225 --> Bike Carrier- Roof Mount -Upright.................... 13 Fig. 1-230 --> Carrier Kit - Canoe.................................. 14 Fig. 1-232 --> Carrier Kit - Watersports............................ 15 Fig. 1-235 --> Carrier Kit, Snowboard or Ski........................ 16 Fig. 1-264 --> Luggage Carrier Roof Vinyl........................... 17 Fig. 1-266 --> Carrier Kit / Luggage................................ 18 Driving Convenience..................................................... 0 Fig. 1-310 --> Sensor Package Park/Distance......................... 19 Fig. 1-320 --> Remote Start......................................... 20 Fig. 1-330 --> Hands Free Kit - Cellular Phone...................... 21 Exterior Appearance..................................................... 0 Fig. 1-410 --> Wheel Kit............................................ 22 Exterior Protection..................................................... 0 Fig. 1-510 --> Cladding Kit......................................... 23 Fog Lights & Electrical................................................. 0 Fig. 1-610 --> Engine Block Heater.................................. 24 Fig. 1-620 --> Light Kit - Fog...................................... 25 Fig. 1-625 --> Wiring Kit - Off Road................................ 26 Security................................................................ 0 Fig. 1-910 --> Alarm Kit............................................ 27 Group - 2 Front Suspension & Drive.......................................... 28 Front Suspension........................................................ 28 Fig. 2-110 --> Suspension,Front,Springs,Control Arms and Shocks..... 29 Fig. 2-120 --> Front Stabilizer Bar................................. 32 Fig. 2-130 --> Cradle,Front Suspension.............................. 33 Front Axle Drive Shafts................................................. 0 Fig. 2-210 --> Front Axle Shafts [DJA].............................. 34 Front Axle Housing...................................................... 0 Fig. 2-310 --> Housing,Front Axle [DJA]............................. 35 Front Axle Assembly..................................................... 0 Fig. 2-410 --> Front Axle Assembly,[DJA]............................ 37 Front Axle Differential................................................. 0 Fig. 2-610 --> Differential, Front Axle,[DJA]....................... 38 Front Axle Skid Plate................................................... 0 Fig. 2-810 --> Skid Plate, Front Axle............................... 45 Group - 3 Rear Axle......................................................... 46 Rear Axle............................................................... 46 Fig. 3-110 --> Axle Assembly,Rear,Corporate 8.25/213MM [DRS]........ 47 Fig. 3-120 --> Axle Assembly,Rear,Dana 44/226MM,[DRK]............... 48 Differential and Housing................................................ 0 Fig. 3-210 --> Axle,Rear,With Differential,Housing and Axle Shaf.... 49 Fig. 3-220 --> Axle,Rear,With Differential,Housing and Axle Shaf.... 52 Rear Axle Vent.......................................................... 0 Fig. 3-310 --> Rear Axle Vent....................................... 54 Rear Axle Shafts........................................................ 0 Fig. 3-410 --> Axle Shafts,Rear..................................... 55 Group - 4 Parking Brake..................................................... 56 Parking Brake Lever and Cables.......................................... 56 Fig. 4-110 --> Lever And Cable - Parking Brake...................... 57 Fig. 4-120 --> Rear Disc Parking Brake Assembly..................... 58 Group - 5 Service Brakes.................................................... 59 Front Brakes............................................................ 59 Fig. 5-110 --> Front Disc Brake Caliper With [EK0,EV0,EZ0].......... 60 Fig. 5-120 --> Front Disc Brake Caliper With [ES0].................. 62 Rear Brakes............................................................. 0 Fig. 5-210 --> Rear Disc Brake Caliper and Rotor,[DRS],8.25/213M.... 63 Fig. 5-220 --> Rear Disc Brake Caliper and Rotor,[DRK],Dana 44/2.... 64 Power Brake Booster..................................................... 0 Fig. 5-310 --> Power Brake Booster.................................. 65 Brake Master Cylinder................................................... 0 Fig. 5-410 --> Master Cylinder,Brake................................ 66 Fig. 5-420 --> H C U and Brake Lines From HCU to Master Cylinder.... 67 Brake Lines and Hoses................................................... 0 Fig. 5-510 --> Brake Lines and Hoses,Front,2 Wheel Drive............ 68 Fig. 5-520 --> Brake Lines and Hoses,Front,4 Wheel Drive............ 69 Fig. 5-530 --> Brake Lines and Hoses,Rear and Chassis............... 70 Brake Pedals............................................................ 0 Fig. 5-610 --> Brake Pedals,Standard [XA8] and Adjustable [XAM,X.... 71 Group - 7 Cooling........................................................... 72 Radiator and Related Parts.............................................. 72 Fig. 7-150 --> Radiator and Related Parts 3.0L Diesel............... 73 Fig. 7-160 --> Radiator and Related Parts 3.7, 4.7L Engines......... 74 Fig. 7-165 --> Radiator and Related Parts 5.7L, 6.1L Engines........ 76 Fig. 7-170 --> Radiator Upper Support............................... 78 Fig. 7-175 --> Air Ducts, Brake Cooling, 6.1L Engine................ 79 Water Pump and Related Parts............................................ 0 Fig. 7-220 --> Water Pump and Related Parts 3.7, 4.7L Engine........ 80 Fig. 7-230 --> Water Pump and Related Parts 5.7L, 6.1L Engine....... 81 Fig. 7-240 --> Water Pump and Related Parts Diesel.................. 82 Tank, Coolant Engine.................................................... 0 Fig. 7-310 --> Coolant Tank......................................... 83 Pulleys and Related Parts............................................... 0 Fig. 7-410 --> Pulleys and Related Parts 3.0L diesel................ 84 Fig. 7-430 --> Drive Pulleys 3.7L,4.7L Engines...................... 85 Fig. 7-440 --> Drive Pulleys 5.7L,6.1L Engines...................... 86 Drive Belts............................................................. 0 Fig. 7-505 --> Drive Belts 3.0L Diesel.............................. 88 Fig. 7-510 --> Drive Belts 3.7,4.7L Engines......................... 89 Fig. 7-520 --> Drive Belts 5.7L, 6.1L Engines....................... 90 Lines, Transmission Oil Cooler.......................................... 90 Fig. 7-620 --> Oil Cooler and Lines................................. 91 Grilles................................................................. 91 Fig. 7-720 --> Grille and Related Parts............................. 92 Group - 8 Electrical........................................................ 93 Starters................................................................ 94 Fig. 8-110 --> Starters............................................. 95 Alternators............................................................. 0 Fig. 8-205 --> Alternator [3.7L engine]............................. 96 Fig. 8-210 --> Alternator [4.7L Engine]............................. 97 Fig. 8-215 --> Alternator [5.7L, 6.1L Engines]...................... 98 Modules................................................................. 98 Fig. 8-405 --> Modules Floor Mounted................................ 99 Fig. 8-410 --> Modules Under Hood...................................100 Fig. 8-415 --> Modules Body.........................................101 Relays.................................................................. 0 Fig. 8-505 --> Power Distribution Center Front......................102 Fig. 8-510 --> Power Distribution Center Rear.......................104 Fig. 8-515 --> Junction Block, Relays, Circuit Breaker..............105 Sensors.................................................................105 Fig. 8-605 --> Sensors Engine [3.7L engine].........................106 Fig. 8-610 --> Sensors, Engine (4.7L) [EV0].........................107 Fig. 8-615 --> Sensors Engine [5.7L, 6.1L Engines]..................108 Fig. 8-620 --> Sensors Oxygen [3.7L engine].........................109 Fig. 8-625 --> Sensors, Oxygen [4.7L Engine]........................110 Fig. 8-630 --> Sensors Oxygen [5.7L, 6.1L Engines]..................111 Fig. 8-635 --> Sensors Drivetrain...................................112 Fig. 8-640 --> Sensors Body.........................................113 Single Board Engine Controllers.........................................114 Fig. 8-705 --> Powertrain Control Modules...........................115 Switches................................................................ 0 Fig. 8-810 --> Switches (Instrument Panel and Console)..............116 Fig. 8-820 --> Switches, (Drive Train)..............................118 Fig. 8-830 --> Switches, (Body).....................................119 Horns................................................................... 0 Fig. 8-905 --> Horns................................................121 Battery Tray and Cables................................................. 0 Fig. 8-1005 --> Battery Tray & Wiring [3.7L and 4.7L Engines].......122 Fig. 8-1010 --> Battery Tray and Wiring [5.7L, 6.1L Engines]........123 Fig. 8-1015 --> Block Heaters [3.7L and 4.7L Engines]...............124 Fig. 8-1020 --> Block Heaters [5.7L Engine][6.1L Engine]............125 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1110 --> Lamp - Front End....................................126 Fig. 8-1120 --> Lamp - Rear End.....................................127 Fig. 8-1130 --> Lamp - Courtesy - Dome - Reading....................129 Fig. 8-1140 --> Bulbs...............................................130 Wiring-Engine & Related Parts........................................... 0 Fig. 8-1205 --> Wiring - Engine [3.7L and 4.7L Engine]..............131 Fig. 8-1210 --> Wiring Engine [5.7L, 6.1L Engines]..................132 Fig. 8-1215 --> Ground Straps.......................................133 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1305 --> Wiring - Headlamp / Dash............................134 Wiring-Instrument Panel................................................. 0 Fig. 8-1410 --> Wiring - Instrument Panel...........................135 Wiring-Body & Accessories............................................... 0 Fig. 8-1505 --> Wring Body..........................................137 Fig. 8-1510 --> Wiring - Doors and Liftgate.........................139 Fig. 8-1515 --> Wiring Seats........................................140 Wiring Repair........................................................... 0 Fig. 8-1605 --> Wiring Repair Packages..............................141 Air Bag Systems......................................................... 0 Fig. 8-1705 --> Air Bag Modules and Sensors.........................142 Fig. 8-1710 --> Air Bags and Clock Spring...........................143 Park Assist............................................................. 0 Fig. 8-1805 --> Park Assist Detection System........................144 Spark Plugs-Cables-Coils................................................144 Fig. 8-1905 --> Spark Plugs and Coils [3.7L and 4.7L Engines].......145 Fig. 8-1910 --> Spark Plug, Ignition Wires, and Coil [5.7L, 6.7L....146 Group - 08A Instrument Panel and Radios and Consoles........................147 Instrument Panel........................................................147 Fig. 08A-110 --> Instrument Panel - Upper...........................148 Fig. 08A-120 --> Instrument Panel - Lower...........................150 Instrument Panel Cluster................................................ 0 Fig. 08A-210 --> Instrument Cluster.................................153 Radio, Antenna, and Speakers............................................ 0 Fig. 08A-310 --> Radio..............................................154 Fig. 08A-320 --> Antenna............................................155 Fig. 08A-325 --> Satellite Radio/Antenna............................156 Fig. 08A-330 --> Speakers...........................................157 Fig. 08A-340 --> Camera System......................................158 Consoles................................................................ 0 Fig. 08A-410 --> Floor Console......................................159 Fig. 08A-420 --> Overhead Console...................................163 Entertainment Systems................................................... 0 Fig. 08A-710 --> DVD Player/Media System............................164 Fig. 08A-720 --> Media System Brackets..............................165 Group - 9 Engine Mounting...................................................166 Engine Mounting.........................................................166 Fig. 9-105 --> Front, Mounts 3.0L Diesel............................167 Fig. 9-110 --> Front, Mounts........................................168 Fig. 9-115 --> Front, Mounts........................................169 Fig. 9-120 --> Front, Mounts........................................170 Fig. 9-125 --> Front, Mounts........................................171 Fig. 9-130 --> Front Mounts To Cradle...............................172 Fig. 9-133 --> Mount, Transmission..................................173 Fig. 9-135 --> Mount, Transmission..................................174 Fig. 9-140 --> Mount, Transmission..................................175 Fig. 9-145 --> Mount, Transmission..................................176 Fig. 9-150 --> Mount, Transmission..................................177 Fig. 9-155 --> Crossmember, Transmission Support....................178 Fig. 9-160 --> Collar, Structural...................................179 Fig. 9-165 --> Collar, Structural...................................180 Fig. 9-170 --> Collar, Structural...................................181 Group - 3.0L Engine 3.0L Six Cylinder.......................................182 Engine Identification...................................................183 Fig. 3.0L-110 --> Engine Assembly And Identification 3.0L Diesel....184 Fig. 3.0L-120 --> Engine Cover And Mounting 3.0L Diesel [EXL].......185 Cylinder Head........................................................... 0 Fig. 3.0L-210 --> Cylinder Head 3.0L Diesel [EXL]...................187 Cylinder Block.......................................................... 0 Fig. 3.0L-310 --> Cylinder Block And Hardware 3.0L Diesel [EXL].....189 Crankshaft, Piston and Torque Converter................................. 0 Fig. 3.0L-410 --> Crankshaft, Pistons And Drive Plate 3.0L Diese....191 Camshafts & Valves...................................................... 0 Fig. 3.0L-510 --> Camshafts And Valvetrain 3.0L Diesel [EXL]........193 Timing Belt and Cover................................................... 0 Fig. 3.0L-610 --> Timing Cover And Timing System 3.0L Diesel [EX....195 Fig. 3.0L-620 --> Balance Shaft 3.0L Diesel [EXL]...................196 Engine Oiling........................................................... 0 Fig. 3.0L-710 --> Oil Filter And Oil Cooler 3.0L Diesel [EXL].......197 Fig. 3.0L-720 --> Oil Pump And Pan 3.0L Diesel [EXL]................199 Manifolds............................................................... 0 Fig. 3.0L-810 --> Intake Manifold 3.0L Diesel [EXL].................201 Fig. 3.0L-820 --> Exhaust Manifolds 3.0L Diesel [EXL]...............203 Crankcase Ventilation................................................... 0 Fig. 3.0L-910 --> Crankcase Ventilation 3.0L Diesel [EXL]...........204 Group - 3.7L Engine 3.7L Six Cylinder [EKG].................................205 Engine Identification...................................................206 Fig. 3.7L-110 --> Engine Assembly And Identification 3.7L [EKG].....207 Fig. 3.7L-120 --> Gasket Packages 3.7L [EKG]........................209 Cylinder Head........................................................... 0 Fig. 3.7L-210 --> Cylinder Head Covers And Mounting 3.7L [EKG]......211 Fig. 3.7L-220 --> Cylinder Head And Mounting 3.7L [EKG].............212 Cylinder Block.......................................................... 0 Fig. 3.7L-310 --> Cylinder Block And Hardware 3.7L [EKG]............214 Fig. 3.7L-320 --> Cylinder Block Heater 3.7L [EKG]..................216 Crankshaft, Piston and Torque Converter................................. 0 Fig. 3.7L-410 --> Crankshaft, Pistons, Torque Converter And Driv....217 Camshafts & Valves...................................................... 0 Fig. 3.7L-510 --> Camshafts And Valvetrain, 3.7L [EKG]..............219 Timing Belt and Cover................................................... 0 Fig. 3.7L-610 --> Timing Cover And Mounting 3.7L [EKG]..............221 Fig. 3.7L-620 --> Timing Chain And Guides, 3.7L [EKG]...............223 Engine Oiling........................................................... 0 Fig. 3.7L-710 --> Engine Oiling, 3.7L [EKG].........................225 Fig. 3.7L-720 --> Engine Oil Filter And Splash Guard 3.7L [EKG].....227 Manifolds............................................................... 0 Fig. 3.7L-810 --> Intake Manifold And Mounting 3.7L [EKG]...........228 Fig. 3.7L-820 --> Exhaust Manifolds And Mounting 3.7L [EKG].........229 Crankcase Ventilation................................................... 0 Fig. 3.7L-910 --> Crankcase Ventilation 3.7L [EKG]..................231 Group - 4.7L Engine 4.7L Eight Cylinder [EVA]...............................232 Engine Identification...................................................233 Fig. 4.7L-110 --> Engine Assembly And Identification 4.7L [EVA] ....234 Fig. 4.7L-120 --> Gasket Packages 4.7L [EVA] [EVD]..................236 Cylinder Head........................................................... 0 Fig. 4.7L-210 --> Cylinder Head Covers And Mounting 4.7L [EVA] [....238 Fig. 4.7L-220 --> Cylinder Head And Mounting 4.7L [EVA] [EVD].......239 Cylinder Block.......................................................... 0 Fig. 4.7L-310 --> Cylinder Block And Hardware 4.7L [EVA] [EVD]......241 Fig. 4.7L-320 --> Cylinder Block Heater 4.7L [EVA] [EVD]............243 Crankshaft, Pistons and Torque Converter................................ 0 Fig. 4.7L-410 --> Crankshaft,Pistons, Torque Converter And Drive....244 Camshafts and Valves.................................................... 0 Fig. 4.7L-510 --> Camshafts And Valvetrain 4.7L [EVA] [EVD].........247 Timing Belt and Cover................................................... 0 Fig. 4.7L-610 --> Timing Cover, 4.7L [EVA] [EVD]....................249 Fig. 4.7L-620 --> Timing Chain And Guides, 4.7L [EVA] [EVD].........251 Engine Oiling........................................................... 0 Fig. 4.7L-710 --> Engine Oiling 4.7L [EVA] [EVD]....................253 Fig. 4.7L-720 --> Oil Filter And Splash Guard 4.7L [EVA] [EVD]......255 Manifolds............................................................... 0 Fig. 4.7L-810 --> Intake Manifold And Mounting 4.7L [EVA] [EVD].....257 Fig. 4.7L-820 --> Exhaust Manifolds And Mounting 4.7L [EVA] [EVD....258 Crankcase Ventilation................................................... 0 Fig. 4.7L-910 --> Crankcase Ventilation, 4.7L [EVA] [EVD]...........260 Group - 5.7L Engine 5.7L Eight Cylinder [EZB]...............................261 Engine Identification...................................................262 Fig. 5.7L-110 --> Engine Assembly And Identification 5.7L [EZB].....263 Fig. 5.7L-120 --> Gasket Packages 5.7L [EZB]........................264 Fig. 5.7L-130 --> Engine Covers And Components 5.7L [EZB]...........266 Cylinder Head........................................................... 0 Fig. 5.7L-210 --> Cylinder Head And Cylinder Head Cover 5.7L [EZ....267 Cylinder Block.......................................................... 0 Fig. 5.7L-310 --> Cylinder Block And Hardware 5.7L [EZB]............269 Fig. 5.7L-320 --> Cylinder Block Heater 5.7L [EZB]..................270 Crankshaft, Pistons and Torque Converter................................ 0 Fig. 5.7L-410 --> Crankshaft Pistons Torque Converter And Drivep....271 Camshafts and Valves.................................................... 0 Fig. 5.7L-510 --> Camshaft And Valvetrain 5.7L [EZB]................273 Timing Belt and Cover................................................... 0 Fig. 5.7L-610 --> Timing Chain, Timing Cover And Related Parts 5....275 Engine Oiling........................................................... 0 Fig. 5.7L-710 --> Engine Oiling 5.7L [EZB]..........................277 Fig. 5.7L-720 --> Oil Filter And Splash Guard 5.7L [EZB]............279 Manifolds............................................................... 0 Fig. 5.7L-810 --> Intake Manifold And Mounting 5.7L [EZB]...........280 Fig. 5.7L-820 --> Exhaust Manifolds And Mounting 5.7L [EZB].........282 Crankcase Ventilation................................................... 0 Fig. 5.7L-910 --> Crankcase Ventilation 5.7L [EZB]..................284 Group - 6.1L Engine 6.1L Eight Cylinder [ESF]...............................285 Engine Identification...................................................286 Fig. 6.1L-110 --> Engine Assembly And Identification 6.1L [ESF].....287 Fig. 6.1L-120 --> Gasket Packages 6.1L [ESF]........................288 Fig. 6.1L-130 --> Engine Covers And Components 6.1L [ESF]...........290 Cylinder Head........................................................... 0 Fig. 6.1L-220 --> Cylinder Head And Cylinder Head Cover 6.1L [ES....291 Cylinder Block.......................................................... 0 Fig. 6.1L-310 --> Cylinder Block And Hardware 6.1L [ESF]............293 Fig. 6.1L-320 --> Cylinder Block Heater 6.1L [ESF]..................295 Crankshaft, Pistons and Torque Converter................................ 0 Fig. 6.1L-410 --> Crankshaft, Pistons and Torque Converter 6.1L ....296 Camshafts and Valves.................................................... 0 Fig. 6.1L-510 --> Camshaft and Valves 6.1L [ESF]....................299 Timing Belt and Cover................................................... 0 Fig. 6.1L-610 --> Timing Chain And Cover 6.1L [ESF].................301 Engine Oiling........................................................... 0 Fig. 6.1L-710 --> Engine Oiling 6.1L [ESF]..........................303 Fig. 6.1L-720 --> Oil Filter And Splash Guard 6.1L [ESF]............305 Manifolds............................................................... 0 Fig. 6.1L-810 --> Intake Manifold - 6.1L [ESF]......................306 Fig. 6.1L-820 --> Exhaust Manifolds, 6.1L [ESF].....................308 Crankcase Ventilation................................................... 0 Fig. 6.1L-910 --> Crankcase Ventilation 6.1L [ESF]..................309 Group - 11 Exhaust..........................................................310 Exhaust System..........................................................310 Fig. 11-110 --> Exhaust System, 3.7L [EK0] 4.7L [EV0] 5.7L [EZ0]....311 Fig. 11-120 --> Exhaust System 3.0L [EX0]...........................312 Fig. 11-130 --> Exhaust System 6.1L [ES0]...........................313 Heat Shields............................................................ 0 Fig. 11-210 --> Heat Shields, 3.7 [EK0] 4.7 [EV0] 5.7 [EZ0].........314 Fig. 11-220 --> Shield Encapsulation................................315 Group - 13 Frames and Bumpers...............................................316 Front Bumper and Fascia.................................................316 Fig. 13-210 --> Bumper, Front.......................................317 Fig. 13-220 --> Frame Upper Supports................................319 Rear Bumper and Fascia.................................................. 0 Fig. 13-340 --> Bumper, Rear........................................320 Trailer Tow............................................................. 0 Fig. 13-610 --> Tow Eye.............................................322 Fig. 13-620 --> Rear Hitch..........................................323 Group - 14 Fuel.............................................................324 Tank, Fuel..............................................................325 Fig. 14-110 --> Fuel Tank...........................................326 Fuel Tank Filler Tube...................................................326 Fig. 14-210 --> Fuel Tank Filler Tube...............................327 Fuel Lines.............................................................. 0 Fig. 14-330 --> Fuel Lines,Chassis Bundle 3.7L [EK0] 4.7L [EV0].....328 Fig. 14-340 --> Fuel Line Chassis Bundle 5.7L [EZ0] 6.1L [ESF]......329 Fig. 14-350 --> Lines Filter, Fuel Injector 3.0L [EXL]..............330 Fuel Rail............................................................... 0 Fig. 14-410 --> Fuel Rail...........................................331 Fig. 14-430 --> Fuel Rail Diesel 3.0L [EXL].........................332 Fig. 14-440 --> Fuel Injection Pump Diesel 3.0L [EXL]...............333 Fig. 14-450 --> Fuel Filter Diesel 3.0L [EXL].......................334 Fuel Pump and Sending Unit.............................................. 0 Fig. 14-510 --> Fuel Pump and Sending Unit,.........................335 Throttle Body...........................................................335 Fig. 14-610 --> Throttle Body.......................................336 Fig. 14-615 --> Turbocharger........................................337 Fig. 14-620 --> Throttle Control 3.0L [EX0].........................338 Throttle Controls....................................................... 0 Fig. 14-720 --> Throttle Controls...................................339 Air Cleaner............................................................. 0 Fig. 14-820 --> Air Cleaner.........................................340 Air Intake System....................................................... 0 Fig. 14-910 --> Air Intake System...................................342 Speed Control........................................................... 0 Fig. 14-1010 --> Speed Control......................................343 Accelerator Pedal....................................................... 0 Fig. 14-1110 --> Pedal Brake, Power Adjustable......................344 Group - 16 Propeller Shafts and U-Joints....................................345 Propeller Shaft.........................................................345 Fig. 16-110 --> Propeller Shafts,Front and Rear.....................346 Group - 17 Rear Suspension..................................................347 Rear Suspension.........................................................347 Fig. 17-110 --> Rear Coil Springs Control Arms And Shocks...........348 Fig. 17-120 --> Rear Suspension Cradle and Track Bar................350 Rear Stabilizer......................................................... 0 Fig. 17-210 --> Stabilizer Bar,Rear,With [SDA] or [SDX].............351 Group - 19 Steering.........................................................352 Steering Wheel..........................................................352 Fig. 19-110 --> Steering Wheel Assembly.............................353 Steering Column......................................................... 0 Fig. 19-210 --> Steering Column Assy................................355 Steering Gear........................................................... 0 Fig. 19-310 --> Gear Rack & Pinion Power Steering...................356 Steering Linkage........................................................ 0 Fig. 19-410 --> Steering Linkage....................................357 Power Steering Pump..................................................... 0 Fig. 19-510 --> Power Steering Pump.................................358 Power Steering Hoses.................................................... 0 Fig. 19-710 --> Power Steering Hose 3.7L [EK0]4.7L [EV0],6.1L [E....359 Fig. 19-720 --> Power Steering Hose 5.7L [EZ0]......................360 Group - 45RFE Automatic Transmission Multi-Speed............................361 Transmission Assembly...................................................362 Fig. 45RFE-110 --> Transmission Assembly............................363 Case and Extension......................................................363 Fig. 45RFE-210 --> Transmission Case & Related Parts................364 Fig. 45RFE-220 --> Adapter & Extension..............................368 Oil Pump................................................................369 Fig. 45RFE-310 --> Oil Pump.........................................370 Gear Train..............................................................371 Fig. 45RFE-410 --> Input Shaft......................................372 Fig. 45RFE-420 --> Underdrive.......................................376 Fig. 45RFE-430 --> Overdrive........................................378 Fig. 45RFE-440 --> 2 & 4 Clutch Retainer............................380 Fig. 45RFE-450 --> Input / Reverse Planetary [DGQ]..................383 Fig. 45RFE-460 --> Reaction Annulus / Sun Gear......................385 Fig. 45RFE-470 --> Low / Reverse Clutch.............................386 Valve Body..............................................................387 Fig. 45RFE-710 --> Valve Body.......................................388 Fig. 45RFE-720 --> Parking Sprag....................................391 Gearshift Controls......................................................393 Fig. 45RFE-1210 --> Gearshift Control...............................394 Seal and Shim Packages..................................................394 Fig. 45RFE-1310 --> LR Clutch.......................................395 Fig. 45RFE-1320 --> 2 & 4 Clutch....................................396 Fig. 45RFE-1330 --> Input Clutch Plate..............................397 Fig. 45RFE-1340 --> Overhaul........................................398 Fig. 45RFE-1350 --> Input Clutch....................................399 Fig. 45RFE-1360 --> Planetary Clutch................................400 Group - NAG1 Automatic Transmission 5 Speed [DGJ/DJU].......................402 Transmission Assembly...................................................402 Fig. NAG1-110 --> Transmission Assembly.............................403 Fig. NAG1-120 --> Transmission Assembly.............................404 Case and Extension......................................................404 Fig. NAG1-205 --> Overhaul Seal & Gasket Package....................405 Fig. NAG1-210 --> Transmission Case & Related Parts.................406 Fig. NAG1-215 --> Transmission Case & Related Parts.................408 Fig. NAG1-220 --> Transmission Case & Related Parts.................412 Fig. NAG1-225 --> Transmission Case & Related Parts.................414 Fig. NAG1-230 --> Oil Filler Tube...................................416 Fig. NAG1-235 --> Heat Shield / Structural Collar...................417 Oil Pump................................................................ 0 Fig. NAG1-310 --> Pump, Oil.........................................418 Fig. NAG1-320 --> Pump, Oil.........................................420 Gear Train..............................................................420 Fig. NAG1-410 --> MultI-Disc Holding Clutch - [B1]..................421 Fig. NAG1-415 --> MultI-Disc Holding Clutch - [B1]..................423 Fig. NAG1-420 --> Driving Clutch, Front Planetary - [K1]............425 Fig. NAG1-425 --> Driving Clutch, Front Planetary - [K1]............428 Fig. NAG1-430 --> Planetary Carrier - [K1] - [VPLS].................430 Fig. NAG1-435 --> Planetary Carrier - [K1] - [VPLS].................431 Fig. NAG1-440 --> Driving Clutch - [K2].............................432 Fig. NAG1-445 --> Driving Clutch - [K2].............................436 Fig. NAG1-450 --> Center & Rear Planetary Set - Output Shaft - [....439 Fig. NAG1-455 --> Center & Rear Planetary Set - Output Shaft - [....442 Fig. NAG1-460 --> Driving Clutch - [K3].............................444 Fig. NAG1-465 --> Driving Clutch - [K3].............................447 Fig. NAG1-470 --> Multiple Disc Brake & Parking Lock Gearwheel -....449 Fig. NAG1-475 --> Multiple Disc Brake & Parking Lock Gearwheel -....451 Fig. NAG1-480 --> Multiple Disc Brake & Parking Lock Gearwheel -....453 Fig. NAG1-485 --> Multiple Disc Brake & Parking Lock Gearwheel -....455 Fig. NAG1-490 --> Multiple Disc Brake & Parking Lock Gearwheel -....457 Fig. NAG1-495 --> Multiple Disc Brake & Parking Lock Gearwheel -....459 Valve Body.............................................................. 0 Fig. NAG1-710 --> Electronic - Hydraulic Control Unit...............460 Fig. NAG1-715 --> Electronic - Hydraulic Control Unit...............463 Fig. NAG1-720 --> Oil Pan, Gasket & Filter..........................465 Fig. NAG1-725 --> Oil Pan, Gasket & Filter..........................466 Gearshift Controls......................................................466 Fig. NAG1-1210 --> Gearshift Control................................467 Fig. NAG1-1220 --> Shifter Cable & Transmission Shifter Cable Br....468 Group - 146 Transfer Case Model 146 [DHB]...................................469 Transfer Case Assembly..................................................470 Fig. 146-110 --> Transfer Case Assembly And Identification NVG 1....471 Fig. 146-120 --> Transfer Case Mounting And Venting NVG 146 [DHB....472 Case and Extension...................................................... 0 Fig. 146-210 --> Case And Related Parts NVG 146 [DHB]...............473 Gear Train.............................................................. 0 Fig. 146-410 --> Gear Train NVG 146 [DHB]...........................475 Fork and Rails.......................................................... 0 Fig. 146-910 --> Forks And Rails NVG 146 [DHB]......................477 Gearshift Controls and Skid Plates...................................... 0 Fig. 146-1210 --> Skid Plate And Mounting NVG 146 [DHB].............478 Group - 140 Transfer Case Model 140 [DHZ]...................................479 Transfer Case Assembly..................................................479 Fig. 140-110 --> Transfer Case Assembly And Identification NVG 1....480 Fig. 140-120 --> Transfer Case Mounting And Venting NVG 140 [DHZ....481 Case and Related Parts.................................................. 0 Fig. 140-210 --> Case And Related Parts NVG 140 [DHZ]...............482 Gear Train.............................................................. 0 Fig. 140-410 --> Gear Train NVG 140 [DHZ]...........................484 Gearshift Controls...................................................... 0 Fig. 140-1210 --> Skid Plate And Mounting NVG 140 [DHZ].............486 Group - 245 Transfer Case Model 245 [DHX]...................................487 Transfer Case Assembly..................................................488 Fig. 245-110 --> Transfer Case Assembly And Identification NVG 2....489 Fig. 245-120 --> Transfer Case Mounting And Venting NVG 245 [DHX....491 Case and Related Parts.................................................. 0 Fig. 245-210 --> Case And Related Parts NVG 245 [DHX]...............493 Gear Train.............................................................. 0 Fig. 245-410 --> Gear Train NVG 245 [DHX]...........................497 Fork and Rails..........................................................501 Fig. 245-910 --> Fork And Rails NVG 245 [DHX].......................502 Gearshift Controls......................................................503 Fig. 245-1210 --> Transfer Case Shifting And Controls NVG 245 [D....504 Fig. 245-1220 --> Skid Plate And Mounting NVG 245 [DHX].............506 Group - 22 Wheels, Covers and Jacks.........................................507 Wheels and Hardware.....................................................507 Fig. 22-130 --> Wheels and Hardware.................................508 Wheel Covers and Center Caps............................................ 0 Fig. 22-230 --> Caps, Wheel Cover and center........................510 Jack Stowage............................................................ 0 Fig. 22-310 --> Jack Stowage........................................511 Spare Tire Stowage...................................................... 0 Fig. 22-460 --> Spare Wheel Stowage.................................512 Group - 23D Wiper/Lock Cylinder and Keys....................................513 Lock Cylinders and Keys.................................................513 Fig. 23D-110 --> Lock Cylinders and Keys............................514 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-210 --> Windshield Wiper and Washer........................515 Rear Wiper and Washer System............................................ 0 Fig. 23D-310 --> Rear Wiper and Washer System.......................517 Group - 24 Air Conditioning & Heater........................................518 Air Conditioner and Heater Units........................................518 Fig. 24-150 --> HEVAC, Unit.........................................519 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-210 --> Hoses, Heater 3.7L, 4.7L Engine.....................522 Fig. 24-220 --> Hoses, Heater 5.7L, 6.1L Engine.....................523 Fig. 24-230 --> Hoses, Heater 3.0L Diesel Engine....................524 Fig. 24-240 --> Accumulator, Condenser and Lines 3.7, 4.7L Engin....525 Fig. 24-250 --> Accumulator, Condenser and Lines 5.7L, 6.1L Engi....527 Fig. 24-260 --> Accumulator, Condenser and Lines 3.0L Diesel........529 Air Conditioner and Heater Controls..................................... 0 Fig. 24-330 --> Control, Heater and Air Conditioner.................530 Air Conditioning Compressor............................................. 0 Fig. 24-420 --> Compressor, Air Conditioning 3.7L, 4.7L Engine......531 Fig. 24-430 --> Compressor, Air Conditioning 5.7L, 6.1L Engine......532 Fig. 24-440 --> Compressor, Air Conditioning 3.0L Diesel............533 Air Conditioning Compressor Mounting.................................... 0 Fig. 24-520 --> Compressor, Mounting 3.7L, 4.7L Engine..............534 Fig. 24-530 --> Compressor, Mounting 5.7L, 6.1L Engine..............535 Fig. 24-540 --> Compressor, Mounting 3.0L Diesel Engine.............536 Air Ducts and Outlets................................................... 0 Fig. 24-610 --> Air Ducts and Outlets...............................537 Group - 25 Emission Systems.................................................538 EGR Systems.............................................................538 Fig. 25-205 --> EGR System..........................................539 Vacuum Canister.........................................................539 Fig. 25-310 --> Vacuum Canister,....................................540 Emission Harness........................................................ 0 Fig. 25-410 --> Emission Control Vacuum Harness.....................541 Fig. 25-420 --> Leak Detection Pump,................................542 Group - DWK Doors and Related Parts.........................................543 Front Door..............................................................543 Fig. DWK-110 --> Door, Front Shell and Hinges.......................544 Fig. DWK-120 --> Door, Front Glass and Regulators...................545 Fig. DWK-130 --> Door, Front Lock and Controls......................546 Rear Door............................................................... 0 Fig. DWK-210 --> Door, Rear Shell and Hinges........................549 Fig. DWK-220 --> Door Rear , Glass and Regulator....................550 Fig. DWK-230 --> Door, Rear Lock and Controls.......................551 Exterior Mirror......................................................... 0 Fig. DWK-510 --> Mirrors, Exterior..................................554 Weatherstrips and Seals................................................. 0 Fig. DWK-610 --> Door, Front Weatherstrips and Seals................558 Fig. DWK-620 --> Door, Rear Weatherstrips and Seals.................559 Fig. DWK-630 --> Door, Rear Lift Gate Weatherstrips and Seals.......561 Group - EWK Exterior Ornamentation..........................................562 Nameplates..............................................................562 Fig. EWK-120 --> Nameplates and Decals..............................563 Moldings and Ornamentation.............................................. 0 Fig. EWK-210 --> Moldings...........................................564 Fig. EWK-220 --> Cladding and Sill Moldings.........................565 Group - IWK Interior Trim...................................................567 Headliner and Visor.....................................................568 Fig. IWK-110 --> Headliner and Assist Handle........................569 Fig. IWK-120 --> Sunvisor...........................................571 Panel - Mouldings, Scuff Plates......................................... 0 Fig. IWK-210 --> Front Trim Panels and Scuff Plates.................572 Fig. IWK-220 --> Rear Trim Panels...................................574 Carpet.................................................................. 0 Fig. IWK-310 --> Carpet.............................................575 Fig. IWK-320 --> Cover, Cargo.......................................576 Door Trim Panels........................................................ 0 Fig. IWK-410 --> Door Trim Panels...................................577 Front Seats and Attaching Parts......................................... 0 Fig. IWK-510 --> Front Seat, Cloth, Trim Code [A7]..................580 Fig. IWK-515 --> Front Seat, Cloth, Trim Code [A5]..................582 Fig. IWK-520 --> Front Seat, Leather, Trim Code [AL]................585 Fig. IWK-530 --> Front Seat, Leather, Trim Code [PL]................587 Fig. IWK-540 --> Front Seat, Leather, Trim Code [XL]................589 Fig. IWK-550 --> Front Seat, Leather, Trim Code [DZ]................591 Fig. IWK-560 --> Front Seat, Leather, Trim Code [YL]................592 Rear Seats and Attaching Parts.......................................... 0 Fig. IWK-610 --> Rear Seat, Trim Code [A7]..........................594 Fig. IWK-615 --> Rear Seat, Trim Code [A5]..........................597 Fig. IWK-620 --> Rear Seat, Trim Code [AL]..........................600 Fig. IWK-630 --> Rear Seat, Trim Code [PL]..........................603 Fig. IWK-640 --> Rear Seat, Trim Code [XL]..........................606 Fig. IWK-650 --> Rear Seat, Trim Code [DZ]..........................609 Fig. IWK-660 --> Rear Seat, Trim Code [YL]..........................611 Seat Belts - Front and Rear............................................. 0 Fig. IWK-710 --> Front Seat Belts...................................614 Fig. IWK-720 --> Rear Seat Belts....................................616 Adjusters, Covers, Shields and Risers................................... 0 Fig. IWK-810 --> Adjuster, Recliners, Drivers Seat..................618 Fig. IWK-820 --> Adjuster, Recliners, Power Passenger Seat..........629 Fig. IWK-830 --> Adjuster, Recliners, Manual Passenger Seat.........639 Lift Gate Trim.......................................................... 0 Fig. IWK-1010 --> Liftgate Panel and Scuff Plate....................644 Group - SWK Body Sheet Metal Except Doors...................................645 Floor Pans..............................................................646 Fig. SWK-210 --> Front Floor Pan....................................647 Fig. SWK-220 --> Center and Rear Floor Pan..........................648 Plugs................................................................... 0 Fig. SWK-310 --> Plugs..............................................649 Front Fenders........................................................... 0 Fig. SWK-410 --> Front Fender.......................................650 Hood and Hood Release................................................... 0 Fig. SWK-510 --> Hood, Latch, Hinges................................651 Cowl and Dash Panel..................................................... 0 Fig. SWK-610 --> Panels, Cowl and Dash..............................652 Fig. SWK-620 --> Insulation, Dash And Cowl..........................653 Glass and Rear View Mirror.............................................. 0 Fig. SWK-710 --> Glass, Windshield, Backlite, Quarter Window, Re....654 Aperture Panel.......................................................... 0 Fig. SWK-810 --> Panels, Body Side..................................656 Quarter Panel and Pillars............................................... 0 Fig. SWK-910 --> Panels, Rear Quarter...............................657 Roof Panels............................................................. 0 Fig. SWK-1110 --> Panels, Roof......................................659 Sunroof................................................................. 0 Fig. SWK-1210 --> Sunroof...........................................660 Liftgate Panel.......................................................... 0 Fig. SWK-1310 --> Liftgate, Latch and Hinges........................661 Luggage Rack............................................................ 0 Fig. SWK-1610 --> Roof Rack.........................................663 Group - LBLS Labels All Vehicle Locations...................................664 Interior................................................................664 Fig. LBLS-110 --> Instrument Panel and Visors.......................665 Under Hood.............................................................. 0 Fig. LBLS-210 --> Engine Compartment................................666 Doors................................................................... 0 Fig. LBLS-310 --> Doors and Pillars.................................667 Rear Cargo & Storage.................................................... 0 Fig. LBLS-510 --> Rear Cargo and Storage............................668
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