2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD #
DESCRIPTION:
2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD
INTRODUCTION:
Proper service and repair is important to the safe, reliable operation of all motor vehicles. The service produces recommended and described in this publication were developed for professional service personnel, and are effective methods for performing vehicle repair. Following these procedures will help ensure efficient economical vehicle performance and service reliability.
- Some service procedures require the use of special tools designed for specific procedures. These special tools should be used as recommended throughout this publication. Special attention should be exercised when working with spring-or tension-loaded fasteners and devices such as EClips, Circlips, Snap rings, etc., since careless removal may cause personal injury.
- Always wear safety goggles when working on vehicles or vehicle components. It is important to note that this publication contains various Cautions and Warnings. These should be read carefully in order to minimize risk of personal injury or the possibility that improper service methods may damage the vehicle or render it unsafe.
- It is important to note that these Cautions and Warnings cover only the situations and procedures DaimlerChrysler Corporation has encountered and recommended. DaimlerChrysler Corporation cannot possibly know, evaluate, and advise the service trade of all conceivable ways in which service may be performed, or of the possible hazards of each. Consequently, DaimlerChrysler has not undertaken any such broad service review. Accordingly, anyone uses a service procedure or tool that is not recommended in this publication must be certain that neither personal safety, nor vehicle safety, will be jeopardized by the service methods they select.
TABLE OF CONTENTS:
2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD
Introduction..................................... 4 Body Construction Characteristics............ 5 History of Collision Repair.................. 8 Corrosion Protection......................... 9 Vehicle Identification Number Information.... 16 Paint Codes Information...................... 20 Welded Panel Replacement..................... 23 Explanation of Manual Contents........... 24 Dash/Cowl/Plenum (Common)................ 27 Miscellaneous Body (Common).............. 34 Underbody (JK72)......................... 44 Underbody (JK74)......................... 49 Fender Assembly (Common)................. 58 Hood Assembly (Common)................... 62 Front Door Full (Common)................. 68 Front Door Half (Common)................. 78 Windshield Frame (Common)................ 86 Underbody/Hydrofoam Complete (Common).... 93 Cowl/Dash/Plenum (JK72).................. 99 Cowl/Dash/Plenum (JK74)..................107 Ladder Assembly Complete (JK72)..........115 Ladder Assembly Complete (JK74)..........122 Front Floor Assembly (JK72)..............130 Front Floor Assembly (JK74)..............138 Rear Floor Assembly (JK72)...............144 Rear Floor Assembly (JK74)...............148 Ladder and Floor Assembly (JK72).........153 Ladder and Floor Assembly (JK74).........163 Underbody Complete (JK72)................175 Underbody Complete (JK74)................181 Body Side Aperture Inner (JK72)..........187 Body Side Aperture Inner (JK74)..........196 Body Side Aperture Outer (JK72)..........205 Body Side Aperture Outer (JK74)..........213 Body Side Aperture Complete (JK72).......220 Body Side Aperture Complete (JK74).......228 Body in White Complete (JK72)............239 Body in White Complete (JK74)............250 Rear Door Full (JK74)....................263 Rear Door Half (JK74)....................274 Sealer Locations.............................282 Body/Paint Sealer Locations..............284 Structural Adhesive Locations............300 Sound Deadener Locations.................312 Structural Adhesive Locations................300 Sound Deadener Locations.....................312 Frame/Body Dimensions........................316 Opening Dimensions.......................322 Gap and Flush Dimensions.................330 Frame Rail Sectioning Procedure..............334 Additional Support Information...............346
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