2006 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
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2006 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
Language : English
Pages : 579
Downloadable : Yes
File Type : PDF
Size: 9.67 MB
TABLE OF CONTENTS:
2006 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
2006KJ.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2006 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 1 Component Parts for Mopar Accessories............................. 2 Audio & Electronics..................................................... 3 Fig. 1-110 --> Player Kit - CD Changer.............................. 4 Fig. 1-120 --> Satellite Receiver Kit............................... 5 Fig. 1-130 --> Install Kit - Sattelite Receiver Without CD Chang.... 6 Fig. 1-135 --> Install Kit - Satellite Receiver With CD............. 7 Fig. 1-140 --> Navigation Kit (RB1)................................. 8 Fig. 1-145 --> Navigation Kit (RB4)................................. 9 Carriers & Cargo Hauling................................................ 0 Fig. 1-210 --> Bike Carrier - Roof - Fork Mount..................... 10 Fig. 1-215 --> Bike Carrier - Roof - Upright Mount.................. 11 Fig. 1-225 --> Carrier Kit - Canoe.................................. 12 Fig. 1-230 --> Carrier Kit - Water Sports........................... 13 Fig. 1-235 --> Ski Carrier - Spare Tire Mount....................... 14 Fig. 1-240 --> Ski Carrier - Roof Mount............................. 15 Fig. 1-245 --> Luggage Carrier - Roof - Hard Style.................. 16 Fig. 1-250 --> Luggage Carrier - Roof - Vinyl....................... 17 Fig. 1-255 --> Rack Kit - Sport Utility............................. 18 Fig. 1-260 --> Wiring Kit - Trailer Tow - 4 Way..................... 19 Fig. 1-265 --> Wiring Kit - Trailer Tow - 7 Way..................... 20 Fig. 1-270 --> Fan Kit - Engine..................................... 21 Driving Convenience..................................................... 0 Fig. 1-310 --> Remote Start - Installation Kit...................... 22 Fig. 1-320 --> Hands Free Kit/Cellular Phone Blue Tooth............. 23 Exterior Appearance..................................................... 0 Fig. 1-410 --> Running Board Kit.................................... 24 Fig. 1-415 --> Wheel Kit............................................ 25 Exterior Protection..................................................... 0 Fig. 1-510 --> Skid Plate - Transfer Case........................... 26 Fig. 1-515 --> Skid Plate - Fuel Tank............................... 27 Fog Lights & Electrical................................................. 0 Fig. 1-615 --> Light Bar Roof....................................... 28 Interior Storage........................................................ 0 Fig. 1-810 --> Guard Kit - Dog...................................... 29 Group - 2 Front Suspension & Drive.......................................... 30 Front Suspension........................................................ 30 Fig. 2-110 --> Suspension,Front and Strut........................... 31 Fig. 2-120 --> Bar,Front Sway....................................... 33 Fig. 2-130 --> Cradle,Front Suspension and Attaching Parts.......... 34 Front Axle Drive Shafts................................................. 0 Fig. 2-210 --> Axle Shafts,Front.................................... 36 Front Axle Housing...................................................... 0 Fig. 2-310 --> Housing,Axle,Front................................... 37 Front Axle Assembly..................................................... 0 Fig. 2-410 --> Axle Assembly,Front.................................. 38 Front Axle Differential................................................. 0 Fig. 2-610 --> Differential,Front Axle.............................. 39 Front Axle Skid Plate................................................... 0 Fig. 2-810 --> Skid Plate,Front Axle................................ 43 Group - 3 Rear Axle......................................................... 44 Rear Axle............................................................... 44 Fig. 3-110 --> Axle Assembly,Rear,Corporate 8.25 [DRA].............. 45 Differential and Housing................................................ 0 Fig. 3-210 --> Axle,Rear,with Differential and Housing,Corporate.... 46 Rear Axle Vent.......................................................... 0 Fig. 3-310 --> Vent,Rear Axle....................................... 49 Group - 4 Parking Brake..................................................... 50 Parking Brake Lever and Cables.......................................... 50 Fig. 4-110 --> Parking Brake Lever and Cables....................... 51 Fig. 4-120 --> Parking Brake Assembly,Rear,Disc..................... 52 Group - 5 Service Brakes.................................................... 53 Front Brakes............................................................ 53 Fig. 5-110 --> Brakes,Front......................................... 54 Rear Brakes............................................................. 0 Fig. 5-210 --> Brakes,Rear,Disc..................................... 56 Power Brake Booster..................................................... 0 Fig. 5-310 --> Booster,Power Brake.................................. 57 Brake Master Cylinder................................................... 0 Fig. 5-410 --> Master Cylinder,Brake................................ 59 Brake Lines and Hoses................................................... 0 Fig. 5-510 --> Brake Lines,Front,LHD................................ 60 Fig. 5-520 --> Brake Lines,Front,RHD................................ 61 Fig. 5-530 --> Brake Lines,Rear..................................... 62 Brake Pedals............................................................ 0 Fig. 5-610 --> Pedal,Brake.......................................... 63 Group - 6 Clutch............................................................ 64 Clutch.................................................................. 64 Fig. 6-110 --> Clutch Assembly...................................... 65 Clutch Housing.......................................................... 0 Fig. 6-210 --> Clutch Housing,[EK0]................................. 66 Fig. 6-220 --> Clutch Housing,[EN0]................................. 67 Clutch Controls......................................................... 0 Fig. 6-310 --> Clutch Control....................................... 68 Clutch Pedals........................................................... 0 Fig. 6-410 --> Pedal,Clutch......................................... 69 Group - 7 Cooling........................................................... 70 Radiator and Related Parts.............................................. 70 Fig. 7-120 --> Radiator and Related Parts, 3.7L Engine.............. 71 Fig. 7-130 --> Radiator and Related Parts, 2.8L Diesel Engine....... 73 Fig. 7-140 --> Support Assy. - Radiator............................. 75 Fig. 7-150 --> Charge Air Cooler.................................... 76 Water Pump and Related Parts............................................ 0 Fig. 7-220 --> Water Pump and Related Parts, 3.7L Engine............ 77 Fig. 7-230 --> Water Pump and Related Parts, 2.8L Diesel Engine..... 78 Tank, Coolant Engine.................................................... 0 Fig. 7-310 --> Coolant Tank, 3.7L Engine............................ 79 Fig. 7-320 --> Coolant Degasser Tank, 2.8L Diesel Engine............ 80 Pulleys and Related Parts............................................... 0 Fig. 7-420 --> Drive Pulleys, 3.7L Engine........................... 81 Fig. 7-430 --> Drive Pulleys, 2.8L Diesel Engine.................... 82 Drive Belts............................................................. 0 Fig. 7-520 --> Drive Belts, 3.7L Engine............................. 83 Fig. 7-530 --> Drive Belts, 2.8L Diesel Engine...................... 84 Lines, Transmission Oil Cooler.......................................... 0 Fig. 7-610 --> Oil Cooler Lines..................................... 85 Grilles................................................................. 0 Fig. 7-710 --> Grille and Related Parts............................. 86 Group - 8 Electrical........................................................ 88 Starters................................................................ 89 Fig. 8-110 --> Starter and Mounting [3.7L EK0]...................... 90 Fig. 8-115 --> Starter and Mounting, [2.8L EN0]..................... 91 Alternators............................................................. 91 Fig. 8-210 --> Alternator [3.7L EK0]................................ 92 Fig. 8-215 --> Alternator [2.8L EN0]................................ 93 Modules................................................................. 94 Fig. 8-405 --> Modules.............................................. 95 Relays.................................................................. 0 Fig. 8-505 --> Power Distribution Center, [3.7L EK0]................ 97 Fig. 8-510 --> Power Distribution Center [2.8L EN0]................. 98 Fig. 8-515 --> Junction Block, Relays, Circuit Breaker.............. 99 Sensors................................................................. 99 Fig. 8-610 --> Sensors, Engine (3.7L EK0]...........................100 Fig. 8-615 --> Sensors, Engine (2.8L EN0]...........................101 Fig. 8-625 --> Sensors, Oxygen [3.7L EK0]...........................104 Fig. 8-635 --> Sensor (Drive Train).................................105 Fig. 8-640 --> Sensor (Body)........................................106 Single Board Engine Controllers......................................... 0 Fig. 8-705 --> Powertrain Control Modules...........................108 Switches................................................................ 0 Fig. 8-810 --> Switches (Instrument Panel and Console)..............109 Fig. 8-820 --> Switches (Drive Train)...............................112 Fig. 8-830 --> Switches (Body)......................................113 Horns...................................................................113 Fig. 8-905 --> Horns................................................114 Battery Tray, Cables and Block Heaters.................................. 0 Fig. 8-1005 --> Battery Tray & Cables...............................115 Fig. 8-1010 --> Engine Block Heaters................................116 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1105 --> Lamp, Front.........................................117 Fig. 8-1110 --> Lamps Roof (Renegade)...............................121 Fig. 8-1115 --> Lamp, Rear..........................................122 Fig. 8-1120 --> Lamp, Courtesy......................................124 Fig. 8-1125 --> Bulbs...............................................126 Wiring-Engine & Related Parts...........................................127 Fig. 8-1205 --> Wiring, Engine and Related Parts 4 Cylinder.........128 Fig. 8-1210 --> Wiring, Engine and Related Parts 6 cylinder.........129 Fig. 8-1215 --> Ground Straps.......................................130 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1305 --> Wiring, Headlamp to Dash............................131 Wiring-Instrument Panel................................................. 0 Fig. 8-1405 --> Wiring Instrument Panel.............................132 Wiring-Body & Accessories............................................... 0 Fig. 8-1505 --> Wiring, Body & Accessories..........................133 Fig. 8-1510 --> Wiring Doors and Tail Gate..........................135 Fig. 8-1515 --> Wiring Seats........................................136 Wiring Repair........................................................... 0 Fig. 8-1610 --> Wiring, Repair Package..............................137 Air Bag Systems......................................................... 0 Fig. 8-1705 --> Air Bag Module and Sensors..........................138 Fig. 8-1710 --> Air Bags and Clock Spring...........................139 Spark Plugs-Cables-Coils................................................ 0 Fig. 8-1905 --> Spark Plug - Coil...................................141 Fig. 8-1910 --> Glow Plugs..........................................142 Group - 08A Instrument Panel and Radios and Consoles........................143 Instrument Panel........................................................143 Fig. 08A-110 --> Instrument Panel...................................144 Instrument Panel Cluster................................................ 0 Fig. 08A-210 --> Instrument Panel Cluster...........................153 Radio, Antenna, and Speakers............................................ 0 Fig. 08A-310 --> Radios.............................................154 Fig. 08A-320 --> Speakers...........................................156 Fig. 08A-330 --> Antenna............................................157 Consoles................................................................ 0 Fig. 08A-410 --> Console, Overhead..................................158 Fig. 08A-420 --> Console, Floor.....................................160 Group - 9 Engine Mounting...................................................162 Engine Mounting.........................................................162 Fig. 9-110 --> Mounts, Front........................................163 Fig. 9-120 --> Mounts, Front........................................164 Fig. 9-130 --> Front Mounts to Cradle...............................165 Fig. 9-140 --> Mount, Transmission..................................166 Fig. 9-150 --> Mount, Transmission..................................167 Fig. 9-160 --> Crossmember, Transmission Support....................168 Group - 3.7L Engine 3.7L Six Cylinder.......................................169 Cylinder Head...........................................................170 Fig. 3.7L-205 --> Engine Assembly 3.7L [EKG]........................171 Fig. 3.7L-210 --> Cylinder Head 3.7L [EKG]..........................172 Cylinder Block.......................................................... 0 Fig. 3.7L-305 --> Engine Block, 3.7L [EKG]..........................174 Crankshaft, Piston and Torque Converter................................. 0 Fig. 3.7L-405 --> Crankshaft, Pistons and Flywheel, 3.7L [EKG]......176 Camshafts & Valves...................................................... 0 Fig. 3.7L-505 --> Camshaft And Valves, 3.7L [EKG]...................179 Timing Belt and Cover................................................... 0 Fig. 3.7L-605 --> Timing Cover, 3.7L [EKG]..........................182 Fig. 3.7L-610 --> Timing Chain and Guides, 3.7L [EKG]...............183 Engine Oiling........................................................... 0 Fig. 3.7L-705 --> Engine Oiling, 3.7L [EKG].........................185 Fig. 3.7L-710 --> Engine Oil Splash Guard 3.7L [EKG]................187 Manifolds............................................................... 0 Fig. 3.7L-805 --> Manifolds, Intake and Exhaust, 3.7L [EKG].........188 Crankcase Ventilation................................................... 0 Fig. 3.7L-905 --> Crankcase Ventilation 3.7L [EKG]..................190 Group - 2.8L Engine 2.8L Four Cylinder (Turbo Diesel).......................191 Cylinder Head...........................................................191 Fig. 2.8L-205 --> Engine Assembly, And Cover 2.8L Diesel [ENR]......192 Fig. 2.8L-210 --> Cylinder Head 2.8L Diesel [ENR]...................193 Cylinder Block.......................................................... 0 Fig. 2.8L-305 --> Cylinder Block 2.8L Diesel [ENR]..................197 Crankshaft, Piston and Drive Plate...................................... 0 Fig. 2.8L-405 --> Crankshaft,Pistons and Related, 2.8L Diesel [E....201 Camshafts & Valves......................................................204 Fig. 2.8L-505 --> Camshaft and Valves, 2.8L Diesel [ENR]............205 Timing Belt and Cover...................................................207 Fig. 2.8L-605 --> Timing Cover, Belt and Gears 2.8L Diesel [ENR]....208 Engine Oiling........................................................... 0 Fig. 2.8L-705 --> Engine Oiling 2.8L Diesel [ENR]...................210 Fig. 2.8L-710 --> Oil Passages and Oil Cooler 2.8L Diesel [ENR].....215 Manifolds...............................................................217 Fig. 2.8L-805 --> Exhaust Manifold and Vacuum Line 2.8L Diesel [....218 Fig. 2.8L-810 --> Intake Manifold Air Lines 2.8L Diesel [ENR].......220 Crankcase Ventilation................................................... 0 Fig. 2.8L-905 --> Crankcase Ventilation 2.8L Diesel [ENR]...........222 Group - 11 Exhaust..........................................................223 Exhaust System..........................................................223 Fig. 11-110 --> Exhaust System 2.8L [EN0]...........................224 Fig. 11-130 --> Exhaust System 3.7L [EK0]...........................225 Heat Shields............................................................ 0 Fig. 11-210 --> Heat Shields........................................226 Group - 13 Frames and Bumpers...............................................227 Frames..................................................................227 Fig. 13-110 --> Frame Cradle........................................228 Front Bumper and Fascia................................................. 0 Fig. 13-210 --> Bumper, Front.......................................229 Rear Bumper and Fascia.................................................. 0 Fig. 13-310 --> Bumper, Rear........................................231 Fig. 13-320 --> Rear License Plate Mounting - Export [TBR]..........233 Trailer Tow............................................................. 0 Fig. 13-610 --> Tow Hooks - Front...................................234 Fig. 13-620 --> Tow Hooks - Rear....................................235 Group - 14 Fuel.............................................................236 Tank, Fuel..............................................................237 Fig. 14-110 --> Tank, Fuel, All Engines.............................238 Fuel Tank Filler Tube................................................... 0 Fig. 14-210 --> Fuel Tank Filler Tube, All Engines..................239 Fuel Lines.............................................................. 0 Fig. 14-320 --> Fuel Lines Front 3.7L EK0]..........................240 Fig. 14-325 --> Fuel Lines Rear 3.7L [EK0]..........................241 Fig. 14-330 --> Fuel Lines Chassis 2.8L [EN0].......................242 Fig. 14-340 --> Fuel Filter And Water Separator 2.8L EN0]...........243 Fuel Rail............................................................... 0 Fig. 14-415 --> Fuel Rail 3.7L EKG].................................244 Fig. 14-420 --> Fuel Injection System 2.8L [EN0]....................245 Fig. 14-430 --> Fuel Injection Pump 2.8L [EN0]......................247 Fig. 14-435 --> Fuel Injection Pump Mounting........................250 Fuel Pump and Sending Unit..............................................251 Fig. 14-510 --> Fuel Pump and Sending Unit, 3.7L [EK0] 2.8L [EN0....252 Throttle Body........................................................... 0 Fig. 14-610 --> Throttle Body, 3.7, [EK0]...........................253 Fig. 14-620 --> Turbocharger 2.8L [EN0].............................254 Fig. 14-630 --> Electric turbo Modulator............................256 Throttle Controls....................................................... 0 Fig. 14-710 --> Throttle Control 2.8L [EN0].........................257 Fig. 14-720 --> Throttle Controls, 3.7L [EK0].......................258 Air Cleaner............................................................. 0 Fig. 14-820 --> Air Cleaner, 3.7L [EK0].............................259 Fig. 14-830 --> Air Cleaner, 2.8L [EN0].............................260 Speed Control........................................................... 0 Fig. 14-1010 --> Speed Control......................................261 Accelerator Pedal....................................................... 0 Fig. 14-1110 --> Accelerator Pedal..................................262 Group - 16 Propeller Shafts and U-Joints....................................263 Propeller Shaft.........................................................263 Fig. 16-110 --> Propeller Shaft,2 Wheel Drive.......................264 Fig. 16-120 --> Propeller Shaft,4 Wheel Drive.......................265 Group - 17 Rear Suspension..................................................267 Rear Suspension.........................................................267 Fig. 17-110 --> Suspension,Rear and Shock...........................268 Rear Stabilizer......................................................... 0 Fig. 17-210 --> Stabilizer Bar,Rear.................................270 Group - 19 Steering.........................................................271 Steering Wheel..........................................................271 Fig. 19-110 --> Steering Wheel......................................272 Steering Column......................................................... 0 Fig. 19-210 --> Column,Steering.....................................275 Steering Gear........................................................... 0 Fig. 19-310 --> Gear Assembly,Steering,Rack and Pinion..............277 Power Steering Pump..................................................... 0 Fig. 19-520 --> Pump,Power Steering 2.8L [EN0]......................278 Fig. 19-530 --> Pump,Power Steering 3.7L [EK0]......................279 Power Steering Hoses.................................................... 0 Fig. 19-710 --> Hoses and Reservoir, LHD 2.8L [EN0].................280 Fig. 19-720 --> Hoses and Reservior, RHD 2.8L [EN0].................281 Fig. 19-730 --> Hoses and Reservior,LHD 3.7L [EK0]..................282 Fig. 19-740 --> Hoses and Reservior RHD 3.7L [EK0]..................283 Group - 42RLE Automatic Transaxle 4 Speed...................................284 Transaxle Assembly......................................................284 Fig. 42RLE-110 --> Assembly, Transmission...........................285 Fig. 42RLE-120 --> Assembly, Transmission...........................286 Case and Extension......................................................286 Fig. 42RLE-210 --> Transmission Case & Extension....................287 Fig. 42RLE-220 --> Transmission Case & Extension....................290 Fig. 42RLE-230 --> Adapter & Extension..............................293 Fig. 42RLE-240 --> Mounting, Transmission...........................294 Fig. 42RLE-250 --> Collar, Structural...............................295 Fig. 42RLE-260 --> Oil Fill Tube....................................296 Fig. 42RLE-270 --> Overhaul & Seal Package..........................297 Oil Pump................................................................297 Fig. 42RLE-310 --> Oil Pump & Reaction Shaft........................298 Fig. 42RLE-320 --> Oil Pump & Reaction Shaft........................300 Gear Train..............................................................301 Fig. 42RLE-410 --> Clutch, Input Shaft..............................302 Fig. 42RLE-420 --> Clutch, Input Shaft..............................309 Fig. 42RLE-430 --> Gear Train.......................................316 Fig. 42RLE-440 --> Gear Train.......................................324 Valve Body.............................................................. 0 Fig. 42RLE-710 --> Valve Body.......................................332 Fig. 42RLE-720 --> Valve Body.......................................335 Fig. 42RLE-730 --> Accumulator Pistons & Springs....................338 Fig. 42RLE-740 --> Accumulator Pistons & Springs....................339 Fig. 42RLE-750 --> Parking Sprag....................................340 Fig. 42RLE-760 --> Parking Sprag....................................341 Gearshift Controls......................................................341 Fig. 42RLE-1210 --> Gearshift Control...............................342 Group - 5-45RFE Automatic Transmission Multi-Speed..........................343 Transmission Assembly...................................................344 Fig. 5-45RFE-110 --> Transmission Assembly..........................345 Fig. 5-45RFE-120 --> Transmission Mounting..........................346 Case and Extension...................................................... 0 Fig. 5-45RFE-210 --> Adapter........................................347 Fig. 5-45RFE-220 --> Transmission Case & Related Parts..............348 Oil Pump................................................................ 0 Fig. 5-45RFE-310 --> Pump, Oil......................................349 Gear Train.............................................................. 0 Fig. 5-45RFE-410 --> Input Shaft....................................350 Fig. 5-45RFE-420 --> Underdrive.....................................352 Fig. 5-45RFE-430 --> Overdrive......................................353 Fig. 5-45RFE-440 --> 2 / 4 Clutch Retainer..........................354 Fig. 5-45RFE-450 --> Input / Reverse Planetary......................356 Fig. 5-45RFE-460 --> Reaction Annulus / Sun Gear....................357 Fig. 5-45RFE-470 --> Low / Reverse Clutch...........................358 Valve Body.............................................................. 0 Fig. 5-45RFE-710 --> Valve Body.....................................359 Fig. 5-45RFE-720 --> Parking Sprag..................................360 Gearshift Controls...................................................... 0 Fig. 5-45RFE-1210 --> Shifter Control...............................361 Fig. 5-45RFE-1220 --> Manual Control Lever..........................362 Seal and Shim Packages.................................................. 0 Fig. 5-45RFE-1310 --> L / R Clutch Package..........................363 Fig. 5-45RFE-1320 --> Input Clutch Plate Package....................364 Fig. 5-45RFE-1330 --> Overhaul / Seal & Gasket Package..............365 Fig. 5-45RFE-1340 --> Input Clutch Package..........................366 Fig. 5-45RFE-1350 --> Planetary Plate Package.......................367 Fig. 5-45RFE-1360 --> 2 & 4 Clutch Package..........................368 Group - NSG370 Manual Transmission 6 Speed..................................369 Transmission............................................................369 Fig. NSG370-110 --> Transmission Assembly...........................370 Case & Extension........................................................ 0 Fig. NSG370-210 --> Front Case & Related Parts......................371 Fig. NSG370-220 --> Rear Case & Related Parts.......................373 Gear Train..............................................................375 Fig. NSG370-410 --> Input Shaft.....................................376 Fig. NSG370-420 --> Main Shaft......................................379 Fig. NSG370-430 --> Countershaft....................................382 Forks and Rails.........................................................383 Fig. NSG370-910 --> Fork & Rail.....................................384 Gear Shift Controls.....................................................384 Fig. NSG370-1210 --> Gearshift Control..............................385 Group - 231 Transfer Case Model 231 [DHN]...................................386 Transfer Case Assembly..................................................386 Fig. 231-105 --> Transfer Case Assembly Command Trac NVG 231 [DH....387 Case and Related Parts.................................................. 0 Fig. 231-205 --> Case and Related Parts Command Trac NVG 231 [DH....388 Gear Train.............................................................. 0 Fig. 231-405 --> Gear Train Command Trac NVG 231 [DHN]..............390 Fork and Rails.......................................................... 0 Fig. 231-905 --> Forks and Rails Command Trac NVG 231 [DHN].........392 Gearshift Controls...................................................... 0 Fig. 231-1205 --> Gearshift Controls Command Trac NVG 231 [DHN].....393 Group - 241 Transfer Case Model 241 [DHE]...................................394 Transfer Case Assembly..................................................395 Fig. 241-105 --> Transfer Case Assembly And Identifcation NVG 2.....396 Case and Related Parts.................................................. 0 Fig. 241-205 --> Case and Related Parts NVG 241[DHE] Manual Shi.....397 Gear Train.............................................................. 0 Fig. 241-405 --> Gear Train NVG 241 [DHE] Manual Shift On The Fl....399 Fork and Rails.......................................................... 0 Fig. 241-905 --> Forks And Rails NVG 241 [DHE] Manual Shift On .....401 Gearshift Controls...................................................... 0 Fig. 241-1205 --> Shift Controls NVG 241 [DHE] Manual Shift On T....402 Group - 242 Transfer Case Model 242 [DHP]...................................403 Transfer Case Assembly..................................................403 Fig. 242-105 --> Transfer Case NVG 242 [DHP]........................404 Case and Related Parts.................................................. 0 Fig. 242-205 --> Case and Related Parts Select Trac NVG 242 [DH.....405 Gear Train.............................................................. 0 Fig. 242-405 --> Gear Train Select Trac NVG 242 [DHP]...............407 Fork and Rails.......................................................... 0 Fig. 242-905 --> Forks and Rails Select Trac NVG 242 [DHP]..........409 Gearshift Controls...................................................... 0 Fig. 242-1205 --> Gearshift Controls NVG 242 [DHP]..................411 Group - 22 Wheels, Covers and Jacks.........................................412 Wheels and Hardware.....................................................412 Fig. 22-110 --> Wheels and Hardware.................................413 Fig. 22-120 --> Spare Tire Bracket..................................415 Wheel Covers and Center Caps............................................ 0 Fig. 22-210 --> Wheel Caps..........................................416 Jack Stowage............................................................ 0 Fig. 22-310 --> Jack and Hardware...................................417 Spare Tire Stowage...................................................... 0 Fig. 22-410 --> Spare Wheel.........................................418 Fig. 22-420 --> Spare Wheel, Export.................................419 Group - 23D Wiper/Lock Cylinder and Keys....................................420 Lock Cylinders and Keys.................................................420 Fig. 23D-111 --> Lock Cylinder and Keys.............................421 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-210 --> Windshield Wiper and Washer........................423 Rear Wiper and Washer System............................................ 0 Fig. 23D-310 --> Rear Wiper and Washer..............................425 Group - 24 Air Conditioning & Heater........................................426 Air Conditioner and Heater Units........................................426 Fig. 24-110 --> HEVAC Unit..........................................427 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-230 --> Plumbing, Heater 3.7L Engine, LHD...................430 Fig. 24-240 --> Plumbing, Heater 3.7L RHD...........................431 Fig. 24-250 --> Plumbing, Heater 2.8L Diesel Engine, LHD............432 Fig. 24-260 --> Plumbing, Heater 2.8L Diesel Engine RHD.............433 Fig. 24-285 --> Plumbing,Air Conditioning 3.7L Engine, LHD..........434 Fig. 24-288 --> Plumbing, Air Conditioning 3.7L Engine RHD..........436 Fig. 24-290 --> Plumbing, Air Conditioning 2.8L Diesel Engine, L....438 Fig. 24-295 --> Plumbing, Air Conditioning 2.8L Diesel Engine, R....440 Air Conditioner and Heater Controls..................................... 0 Fig. 24-310 --> Control, Heater and Air Conditioning................441 Air Conditioning Compressor............................................. 0 Fig. 24-410 --> Compressor, 3.7L Engine.............................442 Fig. 24-430 --> Compressor, 2.8L Diesel Engine......................443 Air Conditioning Compressor Mounting.................................... 0 Fig. 24-510 --> Compressor Mounting, 3.7L Engine....................444 Fig. 24-530 --> Compressor Mounting, 2.8L Diesel Engine.............445 Air Ducts and Outlets................................................... 0 Fig. 24-610 --> Air Distribution Ducts..............................446 Group - 25 Emission Systems.................................................447 EGR System..............................................................447 Fig. 25-210 --> EGR System 2.8L [EN0]...............................448 Vacuum Canister......................................................... 0 Fig. 25-310 --> Vapor Canister......................................450 Emission Harness........................................................ 0 Fig. 25-420 --> Emission Vacuum Harness 3.7L [EK0]..................451 Fig. 25-430 --> Leak Detection Pump 3.7L [EK0]......................452 Group - DKJ Doors and Related Parts.........................................453 Front Door..............................................................453 Fig. DKJ-110 --> Door, Front, Shell and Hinges......................454 Fig. DKJ-120 --> Door, Front, Glass and Regulator...................455 Fig. DKJ-130 --> Door, Front, Lock and Controls.....................456 Rear Door............................................................... 0 Fig. DKJ-210 --> Door, Rear, Shell and Hinges.......................457 Fig. DKJ-220 --> Door, Rear, Glass and Regulator....................458 Fig. DKJ-230 --> Door, Rear, Lock and Controls......................460 Exterior Mirror......................................................... 0 Fig. DKJ-510 --> Mirrors, Exterior..................................461 Weatherstrips and Seals................................................. 0 Fig. DKJ-610 --> Door, Front........................................462 Fig. DKJ-620 --> Door, Rear.........................................463 Group - EKJ Exterior Ornamentation..........................................464 Nameplates..............................................................464 Fig. EKJ-110 --> Nameplates.........................................465 Moldings and Ornamentation.............................................. 0 Fig. EKJ-210 --> Molding and Fender Flares..........................466 Fig. EKJ-220 --> Side Rails, Tubular [MRK]..........................470 Group - IKJ Interior Trim...................................................471 Headliner and Visor.....................................................472 Fig. IKJ-110 --> Headliner and Visors...............................473 Moldings, Scuff Plates.................................................. 0 Fig. IKJ-210 --> Panels, Interior Trim, Front.......................481 Fig. IKJ-220 --> Panels, Interior Trim, Rear........................482 Carpet.................................................................. 0 Fig. IKJ-310 --> Carpets and Mats...................................483 Fig. IKJ-320 --> Cargo Organizer....................................485 Door Trim Panels........................................................ 0 Fig. IKJ-410 --> Trim Panel, Front Door.............................486 Fig. IKJ-420 --> Trim Panel, Rear Door..............................490 Front Seats and Attaching Parts......................................... 0 Fig. IKJ-510 --> Front Seat, Leather, Low Back, Trim Code [DL]......492 Fig. IKJ-520 --> Front Seat, Cloth, High Back, Trim Code [N5].......495 Fig. IKJ-530 --> Front Seat, Cloth, High Back, Trim Code [B5].......496 Fig. IKJ-540 --> Front Seat, Cloth, High Back, Trim Code [A5].......497 Fig. IKJ-550 --> Front Seat, Cloth, Low Back, Trim Code [B7]........498 Fig. IKJ-560 --> Front Seat, Cloth, Low Back, Trim Code [J7]........499 Fig. IKJ-570 --> Front Seat, Cloth, Low Back, Trim Code [L7]........500 Fig. IKJ-580 --> Front Seat, Cloth, Low Back, Trim Code [Y5]........502 Rear Seats and Attaching Parts.......................................... 0 Fig. IKJ-610 --> Rear Seat, Trim Code [DL]..........................503 Fig. IKJ-620 --> Rear Seat, Trim Code [N5]..........................508 Fig. IKJ-630 --> Rear Seat, Trim Code [B5]..........................511 Fig. IKJ-640 --> Rear Seat, Trim Code [B7]..........................514 Fig. IKJ-650 --> Rear Seat, Trim Code [J7]..........................517 Fig. IKJ-660 --> Rear Seat, Trim Code [L7]..........................520 Fig. IKJ-670 --> Rear Seat, Trim Code [Y5]..........................525 Fig. IKJ-680 --> Rear Seat, Trim Code [A5]..........................528 Seat Belts-Front and Rear............................................... 0 Fig. IKJ-710 --> Seat Belts, Front..................................531 Fig. IKJ-720 --> Seat Belts, Rear...................................533 Adjusters, Covers, Shields, and Risers..................................534 Fig. IKJ-810 --> Recliners, Adjusters,Risers........................535 Lift Gate Trim.......................................................... 0 Fig. IKJ-1010 --> Swing Gate Trim Panel.............................549 Group - SKJ Body Sheet Metal Except Doors...................................550 Floor Pans..............................................................551 Fig. SKJ-210 --> Front Floor Pan....................................552 Fig. SKJ-220 --> Rear Floor Pan.....................................553 Fig. SKJ-230 --> Plates, Underbody Skid.............................554 Plugs................................................................... 0 Fig. SKJ-310 --> Plugs..............................................555 Front Fenders........................................................... 0 Fig. SKJ-410 --> Front Fender.......................................556 Hood & Hood Release..................................................... 0 Fig. SKJ-510 --> Hood, Latch and Hinges.............................558 Cowl and Dash Panel..................................................... 0 Fig. SKJ-610 --> Cowl and Dash Panel................................560 Glass and Rear View Mirror.............................................. 0 Fig. SKJ-710 --> Windshield, Quarter Window, Backlite and Mirror....561 Aperture Panel.......................................................... 0 Fig. SKJ-810 --> Panels, Body Side..................................563 Quarter Panel and Pillar................................................ 0 Fig. SKJ-910 --> Panels, Rear Quarter...............................564 Fig. SKJ-920 --> Fuel Filler Housing and Door.......................566 Roof Panels............................................................. 0 Fig. SKJ-1110 --> Roof Panel........................................567 Sunroof................................................................. 0 Fig. SKJ-1210 --> Sunroof...........................................568 Liftgate Panel.......................................................... 0 Fig. SKJ-1310 --> Swing Gate, Latch, and Hinges.....................569 Luggage Rack............................................................ 0 Fig. SKJ-1610 --> Luggage Rack......................................571 Group - LBLS Labels All Vehicle Locations...................................572 Interior................................................................572 Fig. LBLS-110 --> Instrument Panel, Visors/Trim.....................573 Under Hood.............................................................. 0 Fig. LBLS-210 --> Engine Compartment................................574 Doors................................................................... 0 Fig. LBLS-310 --> Door and Pillars..................................575 Fig. LBLS-320 --> Rear Glass........................................576 Exterior................................................................ 0 Fig. LBLS-410 --> Fuel Door/Filler..................................577 Rear Cargo & Storage.................................................... 0 Fig. LBLS-510 --> Jack Assembly.....................................578 Fig. LBLS-520 --> Rear Cargo........................................579
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