2005 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
2005 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
2005 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
toc………………………………………………………… 1
1 FRAME…………………………………………………. 25
GENERAL TRUCK (Figure 1-1)…………………………….. 28
FLOOR PLATES AND COVERS (Figure 1-2)……………………. 30
FLOOR PLATES AND COVERS (Figure 1-3)……………………. 34
FLOOR PLATES AND COVERS (Figure 1-4)……………………. 38
OPERATOR COMPARTMENT (Figure 1-5)………………………. 42
OPERATOR COMPARTMENT (Figure 1-6)………………………. 44
OPERATOR COMPARTMENT (Figure 1-7)………………………. 46
OPERATOR COMPARTMENT (Figure 1-8)………………………. 50
DOORS (Figure 1-9)……………………………………. 52
COVERS (Figure 1-10)………………………………….. 54
COVERS (Figure 1-11)………………………………….. 56
HOOD (Figure 1-12)……………………………………. 60
HOOD (Figure 1-13)……………………………………. 62
HEATER (Figure 1-14)………………………………….. 66
HEATER CONTROL (Figure 1-15)…………………………… 70
WINDSHIELD WASHER (Figure 1-16)………………………… 72
COUNTERWEIGHTS (Figure 1-17)…………………………… 74
FENDERS (Figure 1-18)…………………………………. 78
SEAT (Figure 1-19)……………………………………. 80
LABELS (Figure 1-20)………………………………….. 82
LABELS (Figure 1-21)………………………………….. 84
LABELS (Figure 1-22)………………………………….. 86
2 ENGINES……………………………………………….. 89
ENGINE ASSEMBLY (Figure 2-1)…………………………… 95
AIR INTAKE HEATER (Figure 2-2)…………………………. 96
CAM FOLLOWER COVER (Figure 2-3)………………………… 97
FRONT DRIVE GEAR COVER (Figure 2-4)…………………….. 98
FUEL DRAIN (Figure 2-5)……………………………….. 99
THERMOSTAT (Figure 2-6)………………………………..100
ALTERNATOR (Figure 2-7)………………………………..101
COVER AND SEAL (Figure 2-8)…………………………….102
FAN DRIVE (Figure 2-9)…………………………………103
FUEL FILTER (Figure 2-10)………………………………104
LIFT PUMP (Figure 2-11)………………………………..105
FUEL SHUT-OFF VALVE (Figure 2-12)……………………….106
LIFTING BRACKET (Figure 2-13)…………………………..107
OIL COOLER (Figure 2-14)……………………………….108
OIL LEVEL GAUGE (Figure 2-15)…………………………..109
OIL FILLER ARRANGEMENT (Figure 2-16)…………………….110
STARTER (Figure 2-17)………………………………….111
AIR INTAKE CONNECTION (Figure 2-18)……………………..112
THERMOSTAT HOUSING (Figure 2-19)………………………..113
VALVE COVER (Figure 2-20)………………………………114
HEATER PLUMBING (Figure 2-21)…………………………..115
WATER INLET CONNECTION (Figure 2-22)…………………….116
WATER OUTLET CONNECTION (Figure 2-23)……………………117
WATER PUMP (Figure 2-24)……………………………….118
CYLINDER BLOCK (Figure 2-25)……………………………120
CYLINDER HEAD (Figure 2-26)…………………………….122
PISTON AND CONNECTING ROD (Figure 2-27)………………….124
CRANKSHAFT AND MAIN BEARINGS (Figure 2-28)……………….126
ROCKER LEVERS (Figure 2-29)…………………………….128
CAMSHAFT (Figure 2-30)…………………………………130
INJECTOR (Figure 2-31)…………………………………132
VALVE TAPPET (Figure 2-32)……………………………..134
ENGINE CONTROL SYSTEM (Figure 2-33)……………………..136
VIBRATION DAMPER (Figure 2-34)………………………….138
FRONT GEAR TRAIN COVER (Figure 2-35)…………………….139
FLYWHEEL HOUSING (Figure 2-36)………………………….140
BREATHER PLUMBING (Figure 2-37)…………………………142
OIL PAN (Figure 2-38)………………………………….143
OIL LEVEL GAUGE (Figure 2-39)…………………………..145
OIL PUMP (Figure 2-40)…………………………………146
CRANKCASE BREATHER (Figure 2-41)………………………..147
FLYWHEEL (Figure 2-42)…………………………………148
THERMOSTAT (Figure 2-43)……………………………….149
AIR COMPRESSOR PLUMBING (Figure 2-44)……………………150
ALTERNATOR MOUNTING (Figure 2-45)……………………….151
FAN DRIVE (Figure 2-46)………………………………..152
FUEL FILTER (Figure 2-47)………………………………153
FUEL FILTER PLUMBING (Figure 2-48)………………………155
FUEL FILTER PLUMBING (Figure 2-49)………………………156
FUEL INJECTION PUMP (Figure 2-50)……………………….157
FUEL PUMP MOUNT (Figure 2-51)…………………………..158
LIFT PUMP (Figure 2-52)………………………………..160
LIFT PUMP PLUMBING (Figure 2-53)………………………..161
FRONT GEAR COVER (Figure 2-54)………………………….162
GEAR HOUSING (Figure 2-55)……………………………..163
AIR INTAKE CONNECTION (Figure 2-56)……………………..164
AIR INTAKE HOSE (Figure 2-57)…………………………..166
AIR TRANSFER CONNECTION (Figure 2-58)……………………167
LIFTING BRACKET (Figure 2-59)…………………………..168
ENGINE OIL COOLER (Figure 2-60)…………………………169
OIL FILLER ARRANGEMENT (Figure 2-61)…………………….170
OIL FILLER ARRANGEMENT (Figure 2-62)…………………….172
OIL FILTER (Figure 2-63)……………………………….174
TURBOCHARGER (Figure 2-64)……………………………..175
RADIATOR PLUMBING (Figure 2-65)…………………………176
STARTING MOTOR (Figure 2-66)……………………………177
FAN PILOT SPACER (Figure 2-67)………………………….178
EXHAUST MANIFOLD (Figure 2-68)………………………….179
TORQUE CONVERTER OIL COOLER (Figure 2-69)………………..180
TURBOCHARGER PLUMBING (Figure 2-70)……………………..182
VALVE COVER (Figure 2-71)………………………………184
WATER INLET CONNECTION (Figure 2-72)…………………….185
WATER OUTLET CONNECTION (Figure 2-73)……………………186
WATER PUMP (Figure 2-74)……………………………….187
TENSIONER (Figure 2-75)………………………………..188
WIRING ACCESSORIES (Figure 2-76)………………………..189
AIR FILTER (Figure 2-77)……………………………….190
AIR FILTER (Figure 2-78)……………………………….192
AIR FILTER (Figure 2-79)……………………………….194
AIR FILTER ASSEMBLY (Figure 2-80)……………………….196
PRE-CLEANER ASSEMBLY (Figure 2-81)………………………197
COOLING (Figure 2-82)………………………………….198
COOLING (Figure 2-83)………………………………….202
COOLING (Figure 2-84)………………………………….206
ENGINE MOUNT (Figure 2-85)……………………………..210
EXHAUST (Figure 2-86)………………………………….212
EXHAUST (Figure 2-87)………………………………….214
EXHAUST (Figure 2-88)………………………………….216
3 FUEL SYSTEM…………………………………………….219
FUEL SYSTEM (Figure 3-1)……………………………….222
FUEL SYSTEM (Figure 3-2)……………………………….226
THROTTLE (Figure 3-3)………………………………….228
ELECTRONIC FOOT PEDAL MOUNT (Figure 3-4)…………………230
THROTTLE PEDAL (Figure 3-5)…………………………….232
THROTTLE PEDAL (Figure 3-6)…………………………….234
THROTTLE PEDAL (Figure 3-7)…………………………….236
4 ELECTRICAL SYSTEM……………………………………….239
ELECTRICAL (Figure 4-1)………………………………..244
ELECTRICAL (Figure 4-2)………………………………..248
ELECTRICAL (Figure 4-3)………………………………..250
ELECTRICAL (Figure 4-4)………………………………..252
ELECTRICAL (Figure 4-5)………………………………..256
INSTRUMENT PANEL (Figure 4-6)…………………………..258
INSTRUMENT PANEL (Figure 4-7)…………………………..262
CONTROL PANEL (Figure 4-8)……………………………..264
CONTROL PANEL (Figure 4-9)……………………………..266
LIGHT CONTROLS (Figure 4-10)……………………………268
LIGHTS (Figure 4-11)…………………………………..270
LIGHTS (Figure 4-12)…………………………………..274
LIGHTS (Figure 4-13)…………………………………..278
WIRE HARNESS (Figure 4-14)……………………………..280
WIRE HARNESS (Figure 4-15)……………………………..282
WIRE HARNESS (Figure 4-16)……………………………..284
WIRE HARNESS (Figure 4-17)……………………………..286
WIRE HARNESS (Figure 4-18)……………………………..288
WIRE HARNESS (Figure 4-19)……………………………..290
WIRE HARNESS (Figure 4-20)……………………………..292
WIRE HARNESS (Figure 4-21)……………………………..294
WIRE HARNESS (Figure 4-22)……………………………..296
WIRE HARNESS (Figure 4-23)……………………………..298
WIRE HARNESS (Figure 4-24)……………………………..300
WIRE HARNESS (Figure 4-25)……………………………..302
WIRE HARNESS (Figure 4-26)……………………………..304
WIRE HARNESS (Figure 4-27)……………………………..306
WIRE HARNESS (Figure 4-28)……………………………..308
WIRE HARNESS (Figure 4-29)……………………………..309
WIRE HARNESS (Figure 4-30)……………………………..310
WIRE HARNESS (Figure 4-31)……………………………..312
WIRE HARNESS (Figure 4-32)……………………………..314
WIRE HARNESS (Figure 4-33)……………………………..316
WIRE HARNESS (Figure 4-34)……………………………..317
WIRE HARNESS (Figure 4-35)……………………………..318
WIRE HARNESS (Figure 4-36)……………………………..320
WIRE HARNESS (Figure 4-37)……………………………..322
WIRE HARNESS (Figure 4-38)……………………………..323
WIRE HARNESS (Figure 4-39)……………………………..324
WIRE HARNESS (Figure 4-40)……………………………..326
WIRE HARNESS (Figure 4-41)……………………………..328
WIRE HARNESS (Figure 4-42)……………………………..329
WIRE HARNESS (Figure 4-43)……………………………..330
WIRE HARNESS (Figure 4-44)……………………………..332
WIRE HARNESS (Figure 4-45)……………………………..334
WIRE HARNESS (Figure 4-46)……………………………..336
WIRE HARNESS (Figure 4-47)……………………………..337
WIRE HARNESS (Figure 4-48)……………………………..338
WIRE HARNESS (Figure 4-49)……………………………..339
WIRE HARNESS (Figure 4-50)……………………………..340
WIRE HARNESS (Figure 4-51)……………………………..341
5 TRANSMISSION……………………………………………343
TRANSMISSION ATTACHING PARTS (Figure 5-1)………………..346
TRANSMISSION MOUNT AND ATTACHING PARTS (Figure 5-2)……….350
TRANSMISSION ATTACHING PARTS (Figure 5-3)………………..352
TRANSMISSION HYDRAULIC LINES (Figure 5-4)………………..354
TRANSMISSION HYDRAULIC LINES (Figure 5-5)………………..356
TRANSMISSION (Figure 5-6)………………………………358
TRANSMISSION (Figure 5-7)………………………………361
TRANSMISSION (Figure 5-8)………………………………362
TRANSMISSION (Figure 5-9)………………………………364
TRANSMISSION (Figure 5-10)……………………………..368
TRANSMISSION (Figure 5-11)……………………………..372
TRANSMISSION (Figure 5-12)……………………………..376
TRANSMISSION (Figure 5-13)……………………………..380
TRANSMISSION (Figure 5-14)……………………………..384
TRANSMISSION (Figure 5-15)……………………………..386
TRANSMISSION (Figure 5-16)……………………………..388
6 DRIVE AXLE……………………………………………..391
DRIVE AXLE (Figure 6-1)………………………………..394
DRIVE AXLE (Figure 6-2)………………………………..398
DIFFERENTIAL ASSEMBLY (Figure 6-3)………………………402
DIFFERENTIAL ASSEMBLY (Figure 6-4)………………………406
PARK BRAKE (Figure 6-5)………………………………..410
BRAKE ASSEMBLY (Figure 6-6)…………………………….412
DRIVE SHAFT (Figure 6-7)……………………………….414
7 STEERING SYSTEM…………………………………………417
STEERING HOUSING AND CONTROL UNIT (Figure 7-1)……………420
STEERING HYDRAULICS (Figure 7-2)………………………..424
STEERING HYDRAULICS (Figure 7-3)………………………..426
STEERING CYLINDER (Figure 7-4)………………………….428
STEERING CYLINDER (Figure 7-5)………………………….430
STEERING PUMP (Figure 7-6)……………………………..432
STEERING CONTROL (Figure 7-7)…………………………..434
STEERING AXLE (Figure 7-8)……………………………..436
8 BRAKE SYSTEM……………………………………………439
BRAKE LINES (Figure 8-1)……………………………….442
BRAKE LINES (Figure 8-2)……………………………….446
BRAKE LINES (Figure 8-3)……………………………….450
BRAKE PEDAL LINKAGE (Figure 8-4)………………………..454
BRAKE PEDAL LINKAGE (Figure 8-5)………………………..458
BRAKE PEDAL LINKAGE (Figure 8-6)………………………..462
BRAKE CHECK VALVE (Figure 8-7)………………………….466
BRAKE CHECK VALVE (Figure 8-8)………………………….468
BRAKE SYSTEM (Figure 8-9)………………………………470
9 HYDRAULIC SYSTEM………………………………………..473
HYDRAULIC LINES (Figure 9-1)……………………………478
OIL COOLER AND ATTACHING PARTS (Figure 9-2)………………482
OIL COOLER AND ATTACHING PARTS (Figure 9-3)………………484
HYDRAULIC LINES (Figure 9-4)……………………………486
HYDRAULIC LINES (Figure 9-5)……………………………490
HYDRAULIC LINES (Figure 9-6)……………………………494
HYDRAULIC LINES (Figure 9-7)……………………………498
HYDRAULIC LINES (Figure 9-8)……………………………500
HYDRAULIC LINES (Figure 9-9)……………………………503
HYDRAULIC LINES (Figure 9-10)…………………………..504
HYDRAULIC CONTROL (Figure 9-11)…………………………506
HYDRAULIC CONTROL (Figure 9-12)…………………………510
HYDRAULIC (Figure 9-13)………………………………..514
HYDRAULIC (Figure 9-14)………………………………..516
HYDRAULIC (Figure 9-15)………………………………..520
HYDRAULIC SOLENOID VALVE ATTACHING PARTS (Figure 9-16)…….522
HYDRAULIC SOLENOID VALVE (Figure 9-17)…………………..524
HYDRAULIC PILOT CONTROL VALVE (Figure 9-18)………………526
HYDRAULIC PILOT CONTROL SUPPLY VALVE (Figure 9-19)………..528
HYDRAULIC RELIEF VALVE (Figure 9-20)…………………….530
HYDRAULIC PUMP (Figure 9-21)……………………………532
HYDRAULIC TANK (Figure 9-22)……………………………534
HYDRAULIC TANK (Figure 9-23)……………………………536
BRAKE COOLING SYSTEM (Figure 9-24)………………………538
BRAKE COOLING SYSTEM (Figure 9-25)………………………540
BRAKE COOLING SYSTEM (Figure 9-26)………………………542
BRAKE COOLING SYSTEM (Figure 9-27)………………………544
BRAKE COOLING SYSTEM (Figure 9-28)………………………546
HYDRAULIC SYSTEM (Figure 9-29)………………………….548
HYDRAULIC SYSTEM (Figure 9-30)………………………….550
TILT CYLINDER (Figure 9-31)…………………………….552
TILT CYLINDER (Figure 9-32)…………………………….554
10 MAST-TWO STAGE VISTA……………………………………557
OUTER MAST (Figure 10-1)……………………………….560
INNER MAST (Figure 10-2)……………………………….564
MAIN LIFT (Figure 10-3)………………………………..568
MAIN LIFT (Figure 10-4)………………………………..572
LIFT CYLINDER (Figure 10-5)…………………………….576
LIFT CYLINDER (Figure 10-6)…………………………….578
HEADER HOSE (Figure 10-7)………………………………582
MAST INSTALLATION (Figure 10-8)…………………………586
CARRIAGE (Figure 10-9)…………………………………588
CARRIAGE (Figure 10-10)………………………………..590
CARRIAGE (Figure 10-11)………………………………..592
FORK POSITIONER AND SIDE-SHIFT CYLINDER (Figure 10-12)…….594
SOLENOID VALVE (Figure 10-13)…………………………..596
11 MAST WITH EMPTY CONTAINER HANDLER………………………..599
OUTER MAST (Figure 11-1)……………………………….606
INNER MAST (Figure 11-2)……………………………….608
MAIN LIFT (Figure 11-3)………………………………..610
MAIN LIFT (Figure 11-4)………………………………..614
LIFT CYLINDER (Figure 11-5)…………………………….618
LIFT CYLINDER ATTACHING PARTS (Figure 11-6)………………620
WEAR PLATES (Figure 11-7)………………………………622
VERTICAL END BEAM (Figure 11-8)…………………………624
HYDRAULIC SYSTEM (Figure 11-9)………………………….626
HYDRAULIC SYSTEM (Figure 11-10)…………………………628
EMPTY HANDLER (Figure 11-11)……………………………630
WEAR PADS (Figure 11-12)……………………………….634
SLAVE BEAM (Figure 11-13)………………………………636
HYDRAULIC SYSTEM (Figure 11-14)…………………………638
DOUBLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-15)….640
HYDRAULIC SYSTEM (Figure 11-16)…………………………642
SINGLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-17)….644
HYDRAULIC SYSTEM (Figure 11-18)…………………………646
VERTICAL TWIST LOCK HEAD ASSEMBLY (Figure 11-19)………….648
TWIST LOCK CYLINDER (Figure 11-20)………………………652
TWIST LOCK CYLINDER (Figure 11-21)………………………654
HYDRAULIC SYSTEM (Figure 11-22)…………………………656
SPRING LOADED HOOK HEAD ASSEMBLY (Figure 11-23)…………..658
VALVE ASSEMBLY (Figure 11-24)…………………………..660
VALVE ASSEMBLY (Figure 11-25)…………………………..661
VALVE ASSEMBLY (Figure 11-26)…………………………..662
EXTENSION CYLINDER (Figure 11-27)……………………….664
EXTENSION CYLINDER (Figure 11-28)……………………….666
SIDE-SHIFT CYLINDER (Figure 11-29)………………………668
SIDE-SHIFT CYLINDER (Figure 11-30)………………………670
ELECTRICAL SYSTEM (Figure 11-31)………………………..672
ELECTRICAL SYSTEM (Figure 11-32)………………………..674
ELECTRICAL SYSTEM (Figure 11-33)………………………..676
CONTAINER ATTACHMENT INSTALLATION (Figure 11-34)………….678
CARRIAGE (Figure 11-35)………………………………..680
ELECTRICAL BOX MOUNT (Figure 11-36)……………………..682
VALVE ASSEMBLY (Figure 11-37)…………………………..684
VALVE ASSEMBLY (Figure 11-38)…………………………..685
VALVE ASSEMBLY (Figure 11-39)…………………………..686
VALVE ASSEMBLY (Figure 11-40)…………………………..687
VALVE ASSEMBLY (Figure 11-41)…………………………..689
EXTENSION CYLINDER ASSEMBLY (Figure 11-42)……………….690
WEAR PADS (Figure 11-43)……………………………….692
WEAR PADS (Figure 11-44)……………………………….694
EXTENSION BEAM ARRANGEMENT (Figure 11-45)………………..696
END BEAM ASSEMBLY (Figure 11-46)………………………..698
END BEAM ASSEMBLY (Figure 11-47)………………………..702
HYDRAULIC SYSTEM (Figure 11-48)…………………………706
HYDRAULIC SYSTEM (Figure 11-49)…………………………708
SENSORS (Figure 11-50)…………………………………710
ELECTRICAL SYSTEM (Figure 11-51)………………………..712
ELECTRICAL SYSTEM (Figure 11-52)………………………..714
SIDE-SHIFT CYLINDER ASSEMBLY (Figure 11-53)………………716
HEADER HOSE (Figure 11-54)……………………………..718
HEADER HOSE (Figure 11-55)……………………………..720
HEADER HOSE (Figure 11-56)……………………………..724
AUXILIARY ATTACHMENTS (Figure 11-57)…………………….728
MAST INSTALLATION (Figure 11-58)………………………..730
WIRE HARNESS (Figure 11-59)…………………………….732
WIRE HARNESS (Figure 11-60)…………………………….734
WIRE HARNESS (Figure 11-61)…………………………….735
12 OPTIONS……………………………………………….737
WHEEL AND TIRE (Figure 12-1)……………………………740
WHEEL AND TIRE (Figure 12-2)……………………………742
WHEEL AND TIRE (Figure 12-3)……………………………743
WHEEL AND TIRE (Figure 12-4)……………………………744
FORKS (Figure 12-5)……………………………………746
FORKS (Figure 12-6)……………………………………748
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