2004 Hyster CHALLENGER H14.00-18.00XM-12, -12EC (A214) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
2004 Hyster CHALLENGER H14.00-18.00XM-12, -12EC (A214) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
2004 Hyster CHALLENGER H14.00-18.00XM-12, -12EC (A214) Parts Manual – PDF DOWNLOAD
toc………………………………………………………… 1
1 FRAME…………………………………………………. 25
GENERAL TRUCK (Figure 1-1)…………………………….. 28
FLOOR PLATES AND COVERS (Figure 1-2)……………………. 30
FLOOR PLATES AND COVERS (Figure 1-3)……………………. 34
FLOOR PLATES AND COVERS (Figure 1-4)……………………. 38
OPERATOR COMPARTMENT (Figure 1-5)………………………. 42
OPERATOR COMPARTMENT (Figure 1-6)………………………. 44
OPERATOR COMPARTMENT (Figure 1-7)………………………. 46
OPERATOR COMPARTMENT (Figure 1-8)………………………. 50
DOORS (Figure 1-9)……………………………………. 52
COVERS (Figure 1-10)………………………………….. 54
COVERS (Figure 1-11)………………………………….. 56
HOOD (Figure 1-12)……………………………………. 60
HOOD (Figure 1-13)……………………………………. 62
HEATER (Figure 1-14)………………………………….. 66
HEATER CONTROL (Figure 1-15)…………………………… 70
WINDSHIELD WASHER (Figure 1-16)………………………… 72
COUNTERWEIGHTS (Figure 1-17)…………………………… 74
FENDERS (Figure 1-18)…………………………………. 78
SEAT (Figure 1-19)……………………………………. 80
SEAT (Figure 1-20)……………………………………. 82
LABELS (Figure 1-21)………………………………….. 86
LABELS (Figure 1-22)………………………………….. 88
LABELS (Figure 1-23)………………………………….. 90
SEAT (Figure 1-24)……………………………………. 92
2 ENGINES……………………………………………….. 95
ENGINE ASSEMBLY (Figure 2-1)……………………………100
AIR INTAKE HEATER (Figure 2-2)………………………….101
CAM FOLLOWER COVER (Figure 2-3)…………………………102
FRONT DRIVE GEAR COVER (Figure 2-4)……………………..103
FUEL DRAIN (Figure 2-5)………………………………..104
THERMOSTAT (Figure 2-6)………………………………..105
ALTERNATOR (Figure 2-7)………………………………..106
COVER AND SEAL (Figure 2-8)…………………………….107
FAN DRIVE (Figure 2-9)…………………………………108
FUEL FILTER (Figure 2-10)………………………………109
LIFT PUMP (Figure 2-11)………………………………..110
FUEL SHUT-OFF VALVE (Figure 2-12)……………………….111
LIFTING BRACKET (Figure 2-13)…………………………..112
OIL COOLER (Figure 2-14)……………………………….113
OIL LEVEL GAUGE (Figure 2-15)…………………………..114
OIL FILLER ARRANGEMENT (Figure 2-16)…………………….115
STARTER (Figure 2-17)………………………………….116
AIR INTAKE CONNECTION (Figure 2-18)……………………..117
THERMOSTAT HOUSING (Figure 2-19)………………………..118
VALVE COVER (Figure 2-20)………………………………119
HEATER PLUMBING (Figure 2-21)…………………………..120
WATER INLET CONNECTION (Figure 2-22)…………………….121
WATER OUTLET CONNECTION (Figure 2-23)……………………122
WATER PUMP (Figure 2-24)……………………………….123
CRANKCASE BREATHER (Figure 2-25)………………………..124
FLYWHEEL (Figure 2-26)…………………………………125
THERMOSTAT (Figure 2-27)……………………………….126
ALTERNATOR MOUNTING (Figure 2-28)……………………….127
FAN DRIVE (Figure 2-29)………………………………..128
FUEL FILTER (Figure 2-30)………………………………129
FUEL FILTER PLUMBING (Figure 2-31)………………………131
FUEL FILTER PLUMBING (Figure 2-32)………………………132
FUEL INJECTION PUMP (Figure 2-33)……………………….133
LIFT PUMP (Figure 2-34)………………………………..134
LIFT PUMP PLUMBING (Figure 2-35)………………………..135
FRONT GEAR COVER (Figure 2-36)………………………….136
GEAR HOUSING (Figure 2-37)……………………………..137
AIR INTAKE CONNECTION (Figure 2-38)……………………..138
AIR INTAKE HOSE (Figure 2-39)…………………………..140
AIR TRANSFER CONNECTION (Figure 2-40)……………………141
LIFTING BRACKET (Figure 2-41)…………………………..142
ENGINE OIL COOLER (Figure 2-42)…………………………143
OIL FILLER ARRANGEMENT (Figure 2-43)…………………….144
OIL FILLER ARRANGEMENT (Figure 2-44)…………………….146
TURBOCHARGER (Figure 2-45)……………………………..148
RADIATOR PLUMBING (Figure 2-46)…………………………149
STARTING MOTOR (Figure 2-47)……………………………150
FAN PILOT SPACER (Figure 2-48)………………………….151
EXHAUST MANIFOLD (Figure 2-49)………………………….152
TORQUE CONVERTOR OIL COOLER (Figure 2-50)………………..153
TURBOCHARGER PLUMBING (Figure 2-51)……………………..155
VALVE COVER (Figure 2-52)………………………………157
WATER INLET CONNECTION (Figure 2-53)…………………….158
WATER OUTLET CONNECTION (Figure 2-54)……………………159
WATER PUMP (Figure 2-55)……………………………….160
TENSIONER (Figure 2-56)………………………………..161
WIRING ACCESSORIES (Figure 2-57)………………………..162
AIR FILTER (Figure 2-58)……………………………….164
AIR FILTER (Figure 2-59)……………………………….166
AIR FILTER (Figure 2-60)……………………………….168
AIR FILTER ASSEMBLY (Figure 2-61)……………………….170
PRE-CLEANER ASSEMBLY (Figure 2-62)………………………171
COOLING (Figure 2-63)………………………………….172
COOLING (Figure 2-64)………………………………….176
COOLING (Figure 2-65)………………………………….180
ENGINE MOUNT (Figure 2-66)……………………………..184
EXHAUST (Figure 2-67)………………………………….186
EXHAUST (Figure 2-68)………………………………….188
EXHAUST (Figure 2-69)………………………………….190
3 FUEL SYSTEM…………………………………………….193
FUEL SYSTEM (Figure 3-1)……………………………….196
FUEL SYSTEM (Figure 3-2)……………………………….200
THROTTLE (Figure 3-3)………………………………….202
ELECTRONIC FOOT PEDAL MOUNT (Figure 3-4)…………………204
THROTTLE PEDAL (Figure 3-5)…………………………….206
THROTTLE PEDAL (Figure 3-6)…………………………….208
THROTTLE PEDAL (Figure 3-7)…………………………….210
4 ELECTRICAL SYSTEM……………………………………….213
ELECTRICAL (Figure 4-1)………………………………..218
ELECTRICAL (Figure 4-2)………………………………..222
ELECTRICAL (Figure 4-3)………………………………..224
ELECTRICAL (Figure 4-4)………………………………..226
ELECTRICAL (Figure 4-5)………………………………..230
INSTRUMENT PANEL (Figure 4-6)…………………………..232
INSTRUMENT PANEL (Figure 4-7)…………………………..236
CONTROL PANEL (Figure 4-8)……………………………..238
CONTROL PANEL (Figure 4-9)……………………………..240
LIGHT CONTROLS (Figure 4-10)……………………………242
LIGHTS (Figure 4-11)…………………………………..244
LIGHTS (Figure 4-12)…………………………………..248
LIGHTS (Figure 4-13)…………………………………..252
WIRE HARNESS (Figure 4-14)……………………………..254
WIRE HARNESS (Figure 4-15)……………………………..256
WIRE HARNESS (Figure 4-16)……………………………..258
WIRE HARNESS (Figure 4-17)……………………………..260
WIRE HARNESS (Figure 4-18)……………………………..262
WIRE HARNESS (Figure 4-19)……………………………..264
WIRE HARNESS (Figure 4-20)……………………………..266
WIRE HARNESS (Figure 4-21)……………………………..268
WIRE HARNESS (Figure 4-22)……………………………..270
WIRE HARNESS (Figure 4-23)……………………………..272
WIRE HARNESS (Figure 4-24)……………………………..274
WIRE HARNESS (Figure 4-25)……………………………..276
WIRE HARNESS (Figure 4-26)……………………………..278
WIRE HARNESS (Figure 4-27)……………………………..280
WIRE HARNESS (Figure 4-28)……………………………..282
WIRE HARNESS (Figure 4-29)……………………………..283
WIRE HARNESS (Figure 4-30)……………………………..284
WIRE HARNESS (Figure 4-31)……………………………..286
WIRE HARNESS (Figure 4-32)……………………………..288
WIRE HARNESS (Figure 4-33)……………………………..290
WIRE HARNESS (Figure 4-34)……………………………..291
WIRE HARNESS (Figure 4-35)……………………………..292
WIRE HARNESS (Figure 4-36)……………………………..294
WIRE HARNESS (Figure 4-37)……………………………..296
WIRE HARNESS (Figure 4-38)……………………………..297
WIRE HARNESS (Figure 4-39)……………………………..298
WIRE HARNESS (Figure 4-40)……………………………..300
WIRE HARNESS (Figure 4-41)……………………………..302
WIRE HARNESS (Figure 4-42)……………………………..303
WIRE HARNESS (Figure 4-43)……………………………..304
WIRE HARNESS (Figure 4-44)……………………………..306
WIRE HARNESS (Figure 4-45)……………………………..308
WIRE HARNESS (Figure 4-46)……………………………..310
WIRE HARNESS (Figure 4-47)……………………………..311
WIRE HARNESS (Figure 4-48)……………………………..312
WIRE HARNESS (Figure 4-49)……………………………..313
WIRE HARNESS (Figure 4-50)……………………………..314
WIRE HARNESS (Figure 4-51)……………………………..315
5 TRANSMISSION……………………………………………317
TRANSMISSION ATTACHING PARTS (Figure 5-1)………………..320
TRANSMISSION MOUNT AND ATTACHING PARTS (Figure 5-2)……….324
TRANSMISSION ATTACHING PARTS (Figure 5-3)………………..326
TRANSMISSION HYDRAULIC LINES (Figure 5-4)………………..328
TRANSMISSION HYDRAULIC LINES (Figure 5-5)………………..330
TRANSMISSION (Figure 5-6)………………………………332
TRANSMISSION (Figure 5-7)………………………………335
TRANSMISSION (Figure 5-8)………………………………336
TRANSMISSION (Figure 5-9)………………………………338
TRANSMISSION (Figure 5-10)……………………………..342
TRANSMISSION (Figure 5-11)……………………………..346
TRANSMISSION (Figure 5-12)……………………………..350
TRANSMISSION (Figure 5-13)……………………………..354
TRANSMISSION (Figure 5-14)……………………………..358
TRANSMISSION (Figure 5-15)……………………………..360
TRANSMISSION (Figure 5-16)……………………………..362
6 DRIVE AXLE……………………………………………..365
DRIVE AXLE (Figure 6-1)………………………………..368
DRIVE AXLE (Figure 6-2)………………………………..372
DIFFERENTIAL ASSEMBLY (Figure 6-3)………………………376
PARK BRAKE (Figure 6-4)………………………………..380
BRAKE ASSEMBLY (Figure 6-5)…………………………….382
DRIVE SHAFT (Figure 6-6)……………………………….384
7 STEERING SYSTEM…………………………………………387
STEERING HOUSING AND CONTROL UNIT (Figure 7-1)……………390
STEERING HYDRAULICS (Figure 7-2)………………………..394
STEERING HYDRAULICS (Figure 7-3)………………………..396
STEERING CYLINDER (Figure 7-4)………………………….398
STEERING CYLINDER (Figure 7-5)………………………….400
STEERING PUMP (Figure 7-6)……………………………..402
STEERING CONTROL (Figure 7-7)…………………………..404
STEERING AXLE (Figure 7-8)……………………………..406
8 BRAKE SYSTEM……………………………………………409
BRAKE LINES (Figure 8-1)……………………………….412
BRAKE LINES (Figure 8-2)……………………………….416
BRAKE LINES (Figure 8-3)……………………………….420
BRAKE PEDAL LINKAGE (Figure 8-4)………………………..424
BRAKE PEDAL LINKAGE (Figure 8-5)………………………..428
BRAKE PEDAL LINKAGE (Figure 8-6)………………………..432
BRAKE CHECK VALVE (Figure 8-7)………………………….436
BRAKE CHECK VALVE (Figure 8-8)………………………….438
BRAKE SYSTEM (Figure 8-9)………………………………440
9 HYDRAULIC SYSTEM………………………………………..443
HYDRAULIC LINES (Figure 9-1)……………………………448
OIL COOLER AND ATTACHING PARTS (Figure 9-2)………………452
OIL COOLER AND ATTACHING PARTS (Figure 9-3)………………454
HYDRAULIC LINES (Figure 9-4)……………………………456
HYDRAULIC LINES (Figure 9-5)……………………………460
HYDRAULIC LINES (Figure 9-6)……………………………464
HYDRAULIC LINES (Figure 9-7)……………………………468
HYDRAULIC LINES (Figure 9-8)……………………………470
HYDRAULIC LINES (Figure 9-9)……………………………473
HYDRAULIC LINES (Figure 9-10)…………………………..474
HYDRAULIC CONTROL (Figure 9-11)…………………………476
HYDRAULIC CONTROL (Figure 9-12)…………………………480
HYDRAULIC (Figure 9-13)………………………………..484
HYDRAULIC (Figure 9-14)………………………………..486
HYDRAULIC (Figure 9-15)………………………………..490
HYDRAULIC SOLENOID VALVE ATTACHING PARTS (Figure 9-16)…….492
HYDRAULIC SOLENOID VALVE (Figure 9-17)…………………..494
HYDRAULIC PILOT CONTROL VALVE (Figure 9-18)………………496
HYDRAULIC PILOT CONTROL SUPPLY VALVE (Figure 9-19)………..498
HYDRAULIC RELIEF VALVE (Figure 9-20)…………………….500
HYDRAULIC PUMP (Figure 9-21)……………………………502
HYDRAULIC TANK (Figure 9-22)……………………………504
HYDRAULIC TANK (Figure 9-23)……………………………506
BRAKE COOLING SYSTEM (Figure 9-24)………………………508
BRAKE COOLING SYSTEM (Figure 9-25)………………………510
BRAKE COOLING SYSTEM (Figure 9-26)………………………512
BRAKE COOLING SYSTEM (Figure 9-27)………………………514
BRAKE COOLING SYSTEM (Figure 9-28)………………………516
TILT CYLINDER (Figure 9-29)…………………………….518
TILT CYLINDER (Figure 9-30)…………………………….520
TILT CYLINDER (Figure 9-31)…………………………….522
TILT CYLINDER (Figure 9-32)…………………………….524
10 MAST-TWO STAGE VISTA……………………………………527
OUTER MAST (Figure 10-1)……………………………….530
INNER MAST (Figure 10-2)……………………………….534
MAIN LIFT (Figure 10-3)………………………………..538
MAIN LIFT (Figure 10-4)………………………………..542
LIFT CYLINDER (Figure 10-5)…………………………….546
LIFT CYLINDER (Figure 10-6)…………………………….548
HEADER HOSE (Figure 10-7)………………………………552
MAST INSTALLATION (Figure 10-8)…………………………556
CARRIAGE (Figure 10-9)…………………………………558
CARRIAGE (Figure 10-10)………………………………..560
CARRIAGE (Figure 10-11)………………………………..562
FORK POSITIONER AND SIDE-SHIFT CYLINDER (Figure 10-12)…….564
SOLENOID VALVE (Figure 10-13)…………………………..566
11 MAST WITH EMPTY CONTAINER HANDLER………………………..569
OUTER MAST (Figure 11-1)……………………………….576
INNER MAST (Figure 11-2)……………………………….578
MAIN LIFT (Figure 11-3)………………………………..580
MAIN LIFT (Figure 11-4)………………………………..584
LIFT CYLINDER (Figure 11-5)…………………………….588
LIFT CYLINDER ATTACHING PARTS (Figure 11-6)………………590
WEAR PLATES (Figure 11-7)………………………………592
VERTICAL END BEAM (Figure 11-8)…………………………594
HYDRAULIC SYSTEM (Figure 11-9)………………………….596
HYDRAULIC SYSTEM (Figure 11-10)…………………………598
EMPTY HANDLER (Figure 11-11)……………………………600
WEAR PADS (Figure 11-12)……………………………….604
SLAVE BEAM (Figure 11-13)………………………………606
HYDRAULIC SYSTEM (Figure 11-14)…………………………608
DOUBLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-15)….610
HYDRAULIC SYSTEM (Figure 11-16)…………………………612
SINGLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-17)….614
HYDRAULIC SYSTEM (Figure 11-18)…………………………616
VERTICAL TWIST LOCK HEAD ASSEMBLY (Figure 11-19)………….618
TWIST LOCK CYLINDER (Figure 11-20)………………………622
TWIST LOCK CYLINDER (Figure 11-21)………………………624
HYDRAULIC SYSTEM (Figure 11-22)…………………………626
SPRING LOADED HOOK HEAD ASSEMBLY (Figure 11-23)…………..628
VALVE ASSEMBLY (Figure 11-24)…………………………..630
VALVE ASSEMBLY (Figure 11-25)…………………………..631
VALVE ASSEMBLY (Figure 11-26)…………………………..632
EXTENSION CYLINDER (Figure 11-27)……………………….634
EXTENSION CYLINDER (Figure 11-28)……………………….636
SIDE-SHIFT CYLINDER (Figure 11-29)………………………638
SIDE-SHIFT CYLINDER (Figure 11-30)………………………640
ELECTRICAL SYSTEM (Figure 11-31)………………………..642
ELECTRICAL SYSTEM (Figure 11-32)………………………..644
ELECTRICAL SYSTEM (Figure 11-33)………………………..646
CONTAINER ATTACHMENT INSTALLATION (Figure 11-34)………….648
CARRIAGE (Figure 11-35)………………………………..650
ELECTRICAL BOX MOUNT (Figure 11-36)……………………..652
VALVE ASSEMBLY (Figure 11-37)…………………………..654
VALVE ASSEMBLY (Figure 11-38)…………………………..655
VALVE ASSEMBLY (Figure 11-39)…………………………..656
VALVE ASSEMBLY (Figure 11-40)…………………………..657
VALVE ASSEMBLY (Figure 11-41)…………………………..659
EXTENSION CYLINDER ASSEMBLY (Figure 11-42)……………….660
WEAR PADS (Figure 11-43)……………………………….662
WEAR PADS (Figure 11-44)……………………………….664
EXTENSION BEAM ARRANGEMENT (Figure 11-45)………………..666
END BEAM ASSEMBLY (Figure 11-46)………………………..668
END BEAM ASSEMBLY (Figure 11-47)………………………..672
HYDRAULIC SYSTEM (Figure 11-48)…………………………676
HYDRAULIC SYSTEM (Figure 11-49)…………………………678
SENSORS (Figure 11-50)…………………………………680
ELECTRICAL SYSTEM (Figure 11-51)………………………..682
ELECTRICAL SYSTEM (Figure 11-52)………………………..684
SIDE-SHIFT CYLINDER ASSEMBLY (Figure 11-53)………………686
HEADER HOSE (Figure 11-54)……………………………..688
HEADER HOSE (Figure 11-55)……………………………..690
HEADER HOSE (Figure 11-56)……………………………..694
AUXILIARY ATTACHMENTS (Figure 11-57)…………………….698
MAST INSTALLATION (Figure 11-58)………………………..700
WIRE HARNESS (Figure 11-59)…………………………….702
WIRE HARNESS (Figure 11-60)…………………………….704
WIRE HARNESS (Figure 11-61)…………………………….705
12 OPTIONS……………………………………………….707
WHEEL AND TIRE (Figure 12-1)……………………………710
WHEEL AND TIRE (Figure 12-2)……………………………712
WHEEL AND TIRE (Figure 12-3)……………………………713
WHEEL AND TIRE (Figure 12-4)……………………………714
FORKS (Figure 12-5)……………………………………716
FORKS (Figure 12-6)……………………………………718
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact heydownl[email protected]
S.V