1996 Saturn Sc2 Service Repair Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:1736
DOWNLOADABLE:YES
FILE TYPE:PDF
SAMPLE PAGES FROM MANUAL:
1996 Saturn Sc2 Service Repair Manual
ADJUSTMENTS:
BRAKE RELEASE SWITCH
1. Adjust brake switch by loosening switch bolt, and sliding switch toward or away from brake pedal. Install Brake Switch Adjustment Gauge (SA 9303BR) between brake switch and actuator pad on brake pedal arm. Ensure plunger protrudes through slot in gauge.
2. Using moderate force, pull brake pedal up and push brake switch forward against gauge. Holding brake switch perpendicular to actuator pad, tighten nut to 89 INCH lbs. (10 N.m). Release brake pedal.
3. Tap gauge side-to-side. If gauge does not swing freely, repeat steps 1) and 2). If gauge swings freely, go to next step.
4. Pull brake pedal up with about 2 lbs. of force. Tap gauge side-to-side. If gauge swings freely, repeat steps 1)-4). If gauge does not swing freely, go to next step.
5. Ensure 0.03-0.05″ (0.8-1.2 mm) of plunger is visible between brake switch and actuator pad. Rounded crown of plunger is equal to 0.04″ (1 mm). If 0.03-0.05″ (0.8-1.2 mm) of plunger is not visible, repeat adjustment procedure.
TABLE OF CONTENTS:
1996 Saturn Sc2 Service Repair Manual
Accessories.............................................................................. 1 Cruise Control System................................................................ 1 Rear Window Defogger................................................................. 15 Headlight Doors...................................................................... 22 Analog Instrument Panel.............................................................. 32 Remote Keyless Entry System.......................................................... 41 Power Mirrors........................................................................ 50 Power Sunroof........................................................................ 57 Power Windows........................................................................ 72 Steering Column Switches............................................................. 80 Warning Systems...................................................................... 91 Front Wiper/Washer System............................................................ 107 Brake Systems............................................................................ 114 Anti-Lock Brake System............................................................... 114 Disc & Drum.......................................................................... 191 Electrical Systems....................................................................... 205 Electrical Component Locator......................................................... 205 Fuses & Circuit Breakers............................................................. 212 Generator & Regulator................................................................ 218 Starter.............................................................................. 226 System Wiring Diagrams............................................................... 232 Engine Mechanical........................................................................ 309 Cooling System Specifications........................................................ 309 Drive Belt Routing................................................................... 314 Electric Cooling Fans................................................................ 332 1.9L 4-CYL - VINS 7 & 8.............................................................. 409 Starter.............................................................................. 446 Engine Performance....................................................................... 452 On-Vehicle Adjustments............................................................... 452 Basic Diagnostic Procedures.......................................................... 454 Emission Applications................................................................ 467 General Motors Introduction.......................................................... 470 Removal, Overhaul & Installation..................................................... 474 Sensor Operating Range Charts........................................................ 483 Service & Adjustment Specifications.................................................. 487 System & Component Testing........................................................... 491 Self-Diagnostics..................................................................... 514 Trouble Shooting - No Codes.......................................................... 600 Theory & Operation................................................................... 614 Vacuum Diagrams...................................................................... 636 Wiring Diagrams...................................................................... 638 FWD Axle Shafts.......................................................................... 647 General Information...................................................................... 654 Abbreviations........................................................................ 654 Air Bag Deactivation Procedures...................................................... 679 Air Bag Deactivation Procedures Domestic......................................... 679 Air Bag Deactivation Procedures Imports.......................................... 704 Anti-Lock Brake Safety Precautions................................................... 764 Canadian-To-U.S. Model Reference Tables.............................................. 765 Clutch Trouble Shooting.............................................................. 768 Computer Relearn Procedures.......................................................... 770 Drive Axle Noise Diagnosis........................................................... 772 Electrical........................................................................... 775 Electrostatic Discharge (ESD) Warning - Basic Information............................ 784 Engine Overhaul Procedures........................................................... 786 Engine Performance Diagnostic Routine Outline........................................ 829 Engine Performance Safety Precautions................................................ 830 Engine Performance Trouble Shooting.................................................. 831 English-Metric Conversion Chart...................................................... 835 Gear Tooth Contact Patterns.......................................................... 840 General Cooling System Service....................................................... 842 How To Use The Engine Performance Section - 1989 & Newer Models...................... 845 Manual Transmission Trouble Shooting................................................. 849 OBD-II Vehicles - OBD-II Readiness Monitors.......................................... 851 Symptom Check List Worksheets........................................................ 913 Traction Control, 4WD & AWD Identification & Disable Procedures - All Models......... 927 Trouble Shooting - Basic Procedures.................................................. 999 Uniform Inspection and Communication Standards - Brake Systems.......................1055 Uniform Inspection and Communication Standards - Drive Train & Transmission..........1090 Uniform Inspection and Communication Standards - Electrical Systems..................1133 Uniform Inspection and Communication Standards - Engine Performance & Maintenence....1189 Waveforms - Injector Pattern Tutorial................................................1300 Wheel Alignment Theory & Operation...................................................1333 HVAC.....................................................................................1339 Compressor Refrigerant Oil Checking..................................................1339 Compressor Servicing.................................................................1343 AC Heater System Manual..............................................................1350 AC System General Servicing..........................................................1370 Refrigerant Oil & Refrigerant Specifications.........................................1395 Inflatable Restraint System..............................................................1397 Maintenance Information..................................................................1445 Steering Systems.........................................................................1454 Manual Rack & Pinion.................................................................1454 Variable Effort Steering.............................................................1458 Power Rack & Pinion..................................................................1467 Steering Columns.....................................................................1477 Suspensions..............................................................................1484 Front Suspension.....................................................................1484 Rear Suspension......................................................................1493 Wheel Alignment Specifications & Procedures..........................................1498 Transmissions............................................................................1508 Electronic Controls..................................................................1508 AT Overhual..........................................................................1556 AT Removal & Installation............................................................1652 AT Servicing.........................................................................1654 Clutches.............................................................................1675 Hydraulic Diagrams...................................................................1684 MT Overhual..........................................................................1692 MT Removal & Installation............................................................1719 MT Servicing.........................................................................1725 Oil Pan Gasket Identification........................................................1729
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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