1995-1998 OPEL ASTRA OPEL KADETT WORKSHOP MANUAL – PDF DOWNLOAD
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1995-1998 OPEL ASTRA OPEL KADETT WORKSHOP MANUAL – PDF DOWNLOAD
- Proper maintenance and repair is very important for the safe and reliable functioning of all motor vehicles. The service procedures recommended by the Delta Motor Corporation and contained in these Service Instructions are effective methods of carrying out maintenance and repair. Some of these operations require the use of tools specially designed for a particular purpose.
- These special tools should be used as and when recommended. Service Instructions and Technical Information Bulletins belong 1n the hands of supervisors and mechanics, as they must be constantly referred to and carefully followed to ensure that the vehicle is maintained in a safe cond1t1on.
- It is expressly requested that the warning and safety measures contained in these Service Instructions be read and followed with care in order to minimize the risk of personal injury to service personnel and to eliminate the possibility of damaging the vehicle or rendering it unsafe.
- When carrying out operations which involve the possibility of an electrical short circuit, the ground strap must be disconnected from the battery This also applies when the vehicle is being electrically welded.
- D1sconnect1on of the ground strap automatically erases the contents of the memories of the electronic systems. Electrical systems such as the board computer clock, the window winder electronics and the stations stored rn the radio, should be reprogrammed as far as possible, when the ground strap is reconnected.
- WARNING: The fan is controlled by a thermosw1tch and may consequently start to operate unexpectedly. These warnings and precautions are not exhaustive.
- Delta Motor Corporation cannot possibly foresee and evaluate all the conceivable ways in which maintenance and repair might be carried out or the possible hazardous consequences of each method.
- It is important that anyone who uses a service procedure or tool, which is not recommended, first satisfies himself thoroughly that neither his own safety nor vehicle safety will be jeopardized by the service method he selects.
- Attention is drawn to the fact that all work in connection with the following service operations should only be carried out in accordance with the pertinent rules and instructions of the local trade or similar association, in particular the accident prevention regulations.
- The legal requirements for the safety of vehicles on the road must be complied with. Laws relating to environmental protection and to health should be equally observed.
- The contents of these Service Instructions are based on latest product information available at the time of publication. Delta Motor Corporation (Pty) Ltd., expressly reserves the right to make alterations in the technical details of the vehicles in the data, illustrations and Service Instructions.
TABLE OF CONTENTS:
1995-1998 OPEL ASTRA OPEL KADETT WORKSHOP MANUAL – PDF DOWNLOAD
MAINTENANCE............................................ 1 INDEX.................................................. 5 BODY AND CHASSIS SHEET METAL PARTS..................... 7 BODY DIMESION TABLE.................................... 18 SHEET METAL PARTS (BOLTED)............................. 29 SHEET METAL PARTS (WELDED)............................. 35 section b.pdf.......................................... 0 PAINT.............................................. 61 BODY EQUIPMENT..................................... 69 INDEX.............................................. 70 GLASS WINDOW GUIDES WINDOW WINDERS................. 72 TRIM MOULDINGS..................................... 84 SEATS UPHOLSTERY................................... 106 SPECIAL SERVICE TOOLS.............................. 114 section d.pdf.......................................... 0 HEATING AND VENTALATION SYSTEM,AIR CONDITIONING.... 119 INDEX.............................................. 120 section e.pdf.......................................... 0 FRAME, FRONT WHEEL SUSPENSION ,WHEELS &TYRES....... 187 INDEX.............................................. 188 FRAME.............................................. 189 FRONT WHEEL SUSPENSION............................. 201 WHEEL BALANCING.................................... 226 TYRE SIZES AND PRESSURES........................... 229 FRONT WHEEL ADJUSTMENT............................. 234 section f.pdf.......................................... 0 REAR AXLE AND REAR WHEEL SUSPENSION................ 236 INDEX.............................................. 237 CHECKING AND ADJUSTINF OPERATIONS ................. 241 TILT PLAY AT WHEEL BEARING......................... 242 REAR AXLE -DAMPING BUSHINGS........................ 245 REAR SPRINGS....................................... 250 WHEEL BEARING UNIT................................. 251 STABILIZER ,SHOCK ABSORBER......................... 259 SPECIAL SERVICE TOOLS.............................. 261 section j.pdf.......................................... 0 INDEX.............................................. 265 ENGINE CHECKING AND ADJUSTING OPERATIONS........... 277 ENGINE TIMING SIDE................................. 291 CYLINDER HEAD, CAMSHSAFT HOUSING................... 297 CRANK DRIVE........................................ 320 OIL CIRCUIT........................................ 337 COOLING SYSTEM..................................... 339 ENGINE DAMPING BLOCKS.............................. 345 2 E 3 CARBURETTOR.................................. 355 REPAIR OPERATIONS.................................. 363 MULTEC CENTRAL FUEL INJECTION...................... 370 MOTRONIC M......................................... 380 IGNITION........................................... 391 STARTER............................................ 396 ALTERNATOR......................................... 412 SPECIAL SERVICE TOOLS.............................. 424 ENGINE CHECKING AND ADJUSTING OPERATIONS........... 446 AIR CLEANING HOUSING............................... 459 CYLINDER HEAD...................................... 460 CRANK DRIVE........................................ 477 OIL CIRCUIT........................................ 491 COOLING SYSTEM..................................... 499 ENGINE DAMPING BLOCKS.............................. 512 MOTRONIC........................................... 529 TURBO CHARGER...................................... 531 MOTRONIC M 2.7..................................... 548 section k.pdf.......................................... 0 CLUTCH-MANUAL TRANSMISSION......................... 607 INDEX.............................................. 608 section l.pdf.......................................... 0 FUEL SYSTEM........................................ 876 INDEX.............................................. 877 SPECIAL SERVICE TOOLS.............................. 889 section m.pdf.......................................... 0 STEERING........................................... 892 INDEX.............................................. 893 CHECKING AND ADJUSTING OPERATIONS.................. 898 STEERING GEAR...................................... 918 STEERING LINKAGE................................... 919 STEERING WHEEL..................................... 921 STEERING COLUMN.................................... 922 POWER STEERING..................................... 938 SPECIAL SERVICE TOOLS.............................. 944 TECHNICAL DATA..................................... 948 section r.pdf.......................................... 0 BODY EQUIPMENT..................................... 950 INDEX.............................................. 951 TRAILER HITCH...................................... 953 ANTENNA............................................ 955 OUTSIDE REAR VIEW MIRROR........................... 958 RADIO LOUDSPEAKERS................................. 962 AUXILIARY LIGHTING................................. 966 SPECIAL SERVICE TOOLS.............................. 975 section n.pdf.......................................... 0 ELECRICAL EQUIPMENT................................ 976 INDEX.............................................. 977 WIRING HARNESS, FUSE BOX........................... 979 STEERING AND IGNITION LOCK.........................1006 INSTRUMENTS........................................1008 CENTRAL DOOR LOCKING...............................1013 DISPLAY SYSTEMS....................................1019 HEATED REAR SCREEN.................................1021 SCREEN WIPERS......................................1022 ELECTRONICALLY OPERATED WINDOW WINDERS.............1024
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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