1989-2000 Iveco Daily TurboDaily TurboDaily 4X4 Repair Manual – PDF DOWNLOAD
FILE DETAILS:
1989-2000 Iveco Daily TurboDaily TurboDaily 4X4 Repair Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Iveco
DESCRIPTION:
1989-2000 Iveco Daily TurboDaily TurboDaily 4X4 Repair Manual – PDF DOWNLOAD
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Repair Manual Electrical/electronic syste111
Update for manual
- This publication describes the characteristics, the data, the correct methodology ofthe repairs that can be made on each individual component of the vehicle. Following the instructions supplied, as well as using specific tools, it is possible to achieve the guarantee of a correct repair interventions, within the specified time limits and protecting the technicians against possible accidents. Before starting any repair work. make sure that all accident prevention devices are ready at hand. Checkand wear all the protective garments specified bythe safety standards: goggles. helmet. gloves, shoes. Checkthe efficiency ofall work. lifting and transport tools before using them.
- The data contained in this publication might fail to reflect the latest changes which the Manufacturer may introduce at any time. for technical or sales purposes, or to meet the requirements 0 local legislation.
- This manual is produced by our Technical Publications Department for use by Technicians to assist in carrying out repairs or maintenance work and provide a better knowledge of IVECO products. With the introduction of the new DailylTurbodailylTurbodaily 4×4 range our efforts have been devoted at improving the electrical system litterature as a whole. It now includes this present manual entitled “ELECTRICAUELE(TRONIC COMPONENTS” and a further manual entitled “ELECTRICAUELECTRONfC EQUIPMENT”.
- This manual provides comprehensive written and graphic information which is the result of thorough research work.
- It is not nor does it set out to be an exhaustive survey of electrical equipment, sin(E~·the experts in this field are already familiar with the complex and specific nature of such products, but it is limited to the essential, relevant documentation that a motor vehicle electrical repair workshop must have available for information on electrical equipment, so that it can carry out its work properly.
- The “ELECTRICAUELECTRONIC COMPONENT” manual is therefore a valuable source of information for electrical components, covering such areas as removal and refitting, inspection, bench testing, numerical codes, cable colour codes, etc. It is specifically intended for use by qualified electrical engineers. The other manual, “ELECTRICAUELECTRONIC EQUIPMENT”, which complements this manual, covers each individual model ofthe vehicle range in question and contains full circuit diagrams and descriptions ofthe respective electrical systems.
VIDEO PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1989-2000 Iveco Daily TurboDaily TurboDaily 4X4 Repair Manual – PDF DOWNLOAD
Electrical/electronic system 1
Index of section 4
GENERAL 5
Composition of the manual 6
General instructions 8
Earth concept and electromagnetic compatibility 10
Key to manual reading 12
ELECTRICAL SYSTEM 16
Engine types 17
Main electrical data 18
Location of earth points on the vehicle 20
Connector blocks 23
Cable junction blocks 23
Connector types and cable section identification 24
Connector cell identification 25
Removing wire terminals from connectors 26
Component replacement instructions 40
Battery 40
Main current switch 40
Starter motor 41
Alternator 41
Ignition switch 42
Preheating electronic control unit 42
Thermostarter 43
Preheating plugs 43
Dashboard 43
Key switches 44
Electronic tachometer 44
Combined module 44
Instruments 45
Instrument light rheostat 46
Warning lamps 46
Ashtray assembly 46
Steering column switch 47
Power window motor 47
Power window switches 48
IYECO Control 48
Electric heater control unit 48
Central Interconecting Unit (C I U ) 49
Fuses, relays and diode holders 50
Auxiliary fuses and relays 50
Vehicle speed signal adaptor 50
Internal lighting 51
Headlight aiming control switch 51
Headlight aiming control actuator 51
External lighting 52
High/low beam light with built-in parking light 52
Front turn signal light 53
Turn signal side repeater 53
Fog lamp 53
Front marker light 54
Side marker light 54
Number plate light 54
Tail headlight cluster 55
Windscreen wiper motor 55
Horns 55
Bus version 56
Removing GCR and GCR opening switch 56
Swing-sliding door control device 57
Emergency opening from the inside 59
Emergency opening from the outside 59
Door locking device 59
Safety unit control switch 61
Hazard lights on warning lamp and switches assembledon the top console 61
Interior lighting 62
Driver’s place ceiling lamp 62
Step light 62
Normal/blue light interior ceiling lamps 63
Loading lamp 63
Air-conditioning system 64
Interior heating motor 64
Aerator 64
Tail headlight cluster and number plate light 66
Interior lighting (van) 66
4×4 Vehicles – Special functions and switch location 67
Circuit fault diagnosis 68
Supply defect 72
Earth defect 72
Common components 73
Central Interconnecting Unit 73
C I U relays and diode holders 74
C l U connectors 77
Steering column switch 78
Dashboard 80
Combined module 82
Central control panel 84
STARTING 86
Batteries 90
Basic data 92
Connections 95
Checking the state of charge of the battery 96
Maintenance free batteries 97
Recharging batteries 98
Starting from external trolley 99
Starter motor 100
Specifications 100
On-board testing 102
General information 106
Ignition switch with starter-assisted services 112
Pre/after-heating electronic control unit (Daily vehicles) 114
Pre/after-heating electronic control unit (Turbodaily vehicles) 116
Warning lamp operation sequence 118
Thermostarter 120
Preheating system operation switch (Turbodaily vehicles) 121
Solenoid valve 122
Engine stopping solenoid valve 123
GCR (General Current Relay) 124
Safety unit control switch 127
Main current switch 128
Heated fuel filter 129
Ignition timer operation switch 130
Ignition timer variable resistance 131
CHARGING 132
Alternators 133
TESTS 138
INSTRUMENTS 153
Combined module 155
Electronic rev counter 156
Electronic rev counter sender unit 157
Engine coolant temperature gauge 158
Engine coolant temperature switch and gauge sender unit 159
Fuel level indicator with built 160
Fuel level indicator control device 161
Electronic tachometer with clock 162
Electronic tachograph/tachometer sender unit 163
Engine oil pressure warning lamp switch 165
Parking brake warning lamp switch 166
IVECO Control display panel 167
Engine coolant level indicator 169
Engine oil level indicator control device 170
Brake fluid level indicator control device 171
Front rh wheel brake lining wear sensor 172
Rear rh wheel brake lining wear sensor 173
Air cleaner restriction switch 174
Power steering fluid level indicator control device 175
Front differential lock warning lamp switch 176
Rear differential lock warning lamp switch 177
All-wheel drive warning lamp switch 178
Front differential lock control switch 179
Speed switch for max speed with all-wheel drive on 180
Front differential lock device 181
EXTERIOR LIGHTING 182
Exterior lighting switch 183
Steering column switch (highllow beam lights/flasher light) 184
High/low beam headlight with parking light 185
Fog light switch with rear fog light interlock device 186
Fog headlight 187
Front marker light 188
Side marker light 189
Number plate headlight 190
Number plate headlight (vans and buses) 191
Rear fog light switch 192
Tail headlight cluster 193
Tail headlight cluster (vans and buses) 194
LAMPS 195
List of lamp types assembled on the vehicle 200
SIGNALS 201
Steering column switch (Turn signal lights) 202
Front turn signal light 203
Turn signal side repeater 204
Hazard light switch with built-in warning lamp 205
Stop signal switch 206
Reversing light switch 207
Horn 208
Electric/air horn switch (bus) 209
Hazard lights on warning lamp (bus) 210
SERVICES 211
Steering column switch (Windscreen wipers – Electric washer pump) 213
Windscreen wiper unit (Gear motor) 214
Windscreen wiper unit intermittent operation 215
Windscreen washer electric pump 216
Windscreen washer electric pump 217
Headlamp washer unit switch 218
Headlamp washer unit timer 219
Headlamp washer electric pump 220
Engine cooling electromagnetic coupling switch 221
Interior lighting switch 222
Cab interior ceiling lamp with swivel spotlight 223
Ceiling lamp for front/rear door step lighting (vans) 224
Interior lighting switch (bus) 225
Interior lighting – Blue lights switch (Bus) 226
Blue and normal interior lighting ceiling lamp (bus) 227
Step lighting ceiling lamp (bus) 228
Luggage compartment ceiling lamp (bus) 229
Cigar lighter 230
Ashtray light 231
Interior lighting switch (bus) 232
Interior heating motor (bus) 233
Internal aerator switch with built-in warning lamp 234
Headlamp alignment control switch 235
Headlamp alignment unit actuator 236
Power window switch 237
Power window motor 238
Adjustable rearview mirror switch 239
Heated rearview mirror switch 240
Electrically-operated heated rearview mirror 241
SPECIAL CIRCUITS 242
ABS system electronic control unit 243
ABS system front wheel sensors 244
ABS system solenoid valve and relay unit 245
ABS system electronic control unit 246
ABS system rear axle wheel sensors 247
CIRCUIT CHARTS 248
INTRODUCTION 249
STARTING – RECHARGE 250
STARTING – RECHARGE BUS 252
SAFETY SYSTEM (BUS) 254
MODEL YEAR ’98 CIRCUITRY DATA SHEETS 256
DATA SHEET 3: INSTRUMENTS 257
DATA SHEET 4: VISUAL INDICATORS 259
DATA SHEET 4: VISUAL INDICATORS – IVECO CONTROL 261
DATA SHEET 5: EXTERIOR LIGHTING (Tail and side lights, cab instrumentation) 263
DATA SHEET 7: DIRECTION INDICATORS AND EMERGENCY LIGHTS 265
DATA SHEET 8: STOP, REVERSING AND REAR FOG LIGHTS 267
DATA SHEET 10: ELECTRICAL WINDSHIELD DEMISTERIHORNS 269
DATA SHEET 22: CONNECTION VARIANT FOR BO-FROST VEHICLES 271
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]