1959-1969 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
DESCRIPTION:
1959-1969 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
FOREWORD
This service and repair manual has been prepared with two purposes in mind. First, it will acquaint the reader with the construction of the Harley-Davidson product and assist him in performing basic maintenance and repair. Secondly, it will introduce to the professional Harley-Davidson mechanic the latest field-tested and factory-approved major repair methods. We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
1. Check the TABLE OF CONTENTS located in the front of each section to find subject desired.
2. Page number is listed across from subject. Page number consists of section number and page number.
3, Information is presented in a definite order as follows:
Adjustments
Disassembly
Cleaning, Inspection and Repair
Assembly
In figure legends, the number following a name of a part indicates the quantity necessary for one complete assembly
NOTE
All information for servicing a part should be read before repair work is started fo avoid needless disassembly.
PREPARATION FOR SERVICE
Proper preparation is very important for efficient service work. A clean work area at the start of each job will allow you to perform the repair as easily and quickly as possible, and reduce the incidence of misplaced tools and parts. A motorcycle that is excessively dirty should be cleaned before work starts. Cleaning will occasionally uncover trouble sources. Pools, instruments and parts needed for the job should be gathered before work is started, Interrupting a job to locate tools or parts is a needless delay. Special tools required for a job are listed at the end of each section
SERVICE BULLETINS
In addition to the information given in this Service Manual, Service Bulletins are issued ‘to Harley-Dealers from time to time, which cover interim engineering changes and supplementary information. Service Bulletins should be consulted for complete information on the models covered by this manual
USE GENUINE REPLACEMENT PARTS
WARNING
Whew replacement parts are required, use only genuine Harley-parts or parts with equivalent characteristics including type, strength and materiel. Failure to do so may result in product malfunction end possible injuv to the operator passenger. To ensure a satisfactory and lasting repair job, follow the manual instructions carefully and use only genuine Harley-replacement parts. Behind the emblem bearing the words GENUINE HARLEY-is more than half a century of designing, research, manufacturing, testing and inspecting experience. This is your insurance that the parts you are using will fit right, operate properly and last longer. When you use genuine Harley-Davidson parts, you use the best
PRODUCT REFERENCES
When reference is made in this manual to a specific brand name product, tool or instrument, an equivalent product, tool or instnament may be used in place of the one mentioned
TABLE OF CONTENTS:
1959-1969 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
Front Cover.................. 1 Tab Index.................... 3 Foreword..................... 5 Table of Contents............ 7 1. Product................... 9 1A. General.............. 11 1B. Service.............. 13 1C. Locating Troubles.... 17 2. Chassis................... 19 2B. Drive................ 21 2C. Wheels............... 23 2D. Handlebar............ 33 2E. Frame................ 35 2F. Forks................ 37 2G. brakes............... 51 2H. Seat................. 55 2J. Fiberglas............ 57 2T. Tools................ 63 3. Engine.................... 65 3A. General.............. 67 3B. Cylinder Head........ 75 3C. Cylinder............. 81 3D. Gearcase............. 87 3E. Crankcase............ 97 3F. Fuel System..........107 3T. Tools................133 4. Transmission..............137 4A. General..............139 4B. Clutch...............141 4C. Kick Starter.........149 4C. Electric Starter.....152 4D. Gear Box.............155 4T. Tools................163 5. Electrical................165 5B. Wiring...............167 5C. Switches.............185 5D. Lamps................189 5E. Generator............191 5F. Circuit Breaker......201 5F. Magneto..............211 5G. Ignition Coil........217 5H. Spark Plugs..........219 5I. Regulator............221 5J. Battery..............231 5K. Horn.................233 5L. Starter Motor........237 5T. Tools................245 6. Miscellaneous.............247 6D. Instruments..........249 Rear Cover...................252
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
C Dior –
The download took a long time because the document was so large, but it was worth it.